Chinese Shoe Enterprises Pay More And More Attention To The Environmental Protection Of Shoes Industry.
Recently, the Red Dragonfly Group took the lead in the application of environment-friendly water-borne rubber shoemaking in domestic leather shoes manufacturers, so that the 5000 production workers of the group left the respirator.
Not only that, the use of water-based glue can also save at least about 2000000 yuan per year for enterprises!
But in the crowd once and again, I look for her in vain
At present, the solvent polyurethane adhesive is widely used in China's footwear industry. Most of the glue contains benzene and benzene derivatives are carcinogens. When discharged into the water body, it will cause serious environmental pollution, and there is a certain risk in storage and pportation.
Moreover, in the production process, because of the volatile characteristics, the production workers need to wear gas respirators, and the air in the workshop is also very bad.
In the early days of enterprise building in 1995, Qian Jinbo, chairman of the Red Dragonfly Group, began to search for a low toxic, non-toxic environment-friendly adhesive.
In 2003, some domestic footwear manufacturers, such as Adidas, Nike and other sports footwear manufacturers, began to use non-toxic water-based glue for shoemaking.
Qian Jinbo has gone to Germany, the United States, Italy and other countries and regions to find environmentally-friendly adhesives for leather shoes.
But he learned that the time for leather footwear manufacturers to use water-based adhesives is still not mature enough.
The main reasons are: the soles of sports shoes are basically new materials, the material quality is relatively uniform, and the material of leather shoes is complex. It is difficult to ensure that all new materials are used. The production scale of the same kind is small, and the leather shoes products are more individualized. Even large manufacturers are still hard to ensure that the products produced by them are as large as those of sports shoes.
Therefore, China's leather shoes manufacturers have not fully applied water glue.
In March 2004, red dragonfly began inviting professional testing companies to make special reports on waterborne adhesives.
In January 2005, the Red Dragonfly began its preliminary trial work. However, because the technology of water-based adhesive was not mature enough to manufacture leather shoes at that time, it was not widely applied in the enterprise.
In 2007, in the great wave of building a harmonious society, red dragonfly responded positively to the call of the state to create a resource-saving and environment-friendly society and set up a resource-saving and environment-friendly enterprise in an all-round way in the enterprise.
In 2007 alone, red dragonflies invested nearly 20 million yuan in resource conservation and environmental protection, and the red dragonfly was awarded the Zhejiang provincial science and technology department and the Wenzhou municipal government.
Work pays no attention.
At the end of 2007, Qian Jin Bo went to Italy to investigate the market. During a conversation with a leader of a shoe top brand, he learned that the technology of waterborne PU adhesive had already overcome difficulties and could be applied in leather shoes manufacturing.
Qian Jinbo was wild with joy and went to the glue factory in Germany again.
At present, the trial products provided by the manufacturer to the Red Dragonfly have been fully popularized and applied in the technology through the various environmental protection departments' inspection. Meanwhile, after testing by the epidemic prevention station in Yongjia County, the air harmful gas in the workshop after the use of water-based adhesive basically disappeared.
Red Dragonfly began in March this year. The 16 production lines of the shoe production base in Yongjia used nontoxic water-based rubber shoes. At the same time, Red Dragonfly Group Shanghai shoes industry, Chongqing shoes industry, Guangdong footwear industry, Wenzhou shoe industry four other production bases were widely promoted.
A freshness in the workshop
After making use of water-based glue to make shoes, the red dragonfly group more than 5000 production workers all removed the respirator, and the air in the workshop was greatly improved, which reduced a lot of exhaust emissions and saved a lot of costs for enterprises.
It is understood that although the price of water based glue is four or five times higher than that of the solvent glue, but the practice of Red Dragonfly proves that the use of the five largest production bases, but this non-toxic water based glue will only cost about 300 thousand yuan at the first time, but at least about 2000000 yuan per year for enterprises to save material costs.
It does not include saving a lot of electricity, manpower and pollution sources.
This is because:
First, the use of water-borne glue does not need to invest in the installation of solvent recovery and dangerous explosion-proof devices, which can reduce the cost of storage and pportation.
Water based adhesive does not contain or contain VOC (organic volatile matter). It has no harm to the human body and the ecological environment. It is tested by the CDC's environmental and health related product safety. It belongs to the actual non-toxic level, and it is not inflammable, explosive, safe storage, and no fire hazard.
Second, because of its high solid content and low viscosity, and it can achieve a once brushing, it has good operability and reduces labor costs, and is also very economical.
Waterborne adhesive has high solid content and PU resin content reaches 50%, which is 3~4 times the traditional oil-based glue. Therefore, it can achieve higher adhesion than oil products at the later stage. It is not easy to volatilize, which can obviously reduce waste. Moreover, the use of one glue process will save 3~4 times more than that of traditional oil-based adhesive.
Third, the use of water-based adhesives does not need to bear the potential risk cost of fire and health hazards caused by solvents.
Before using oil-based glue, solvents should be diluted. These solvents are inflammable and explosive chemicals. They are often factors that threaten the safety and health of employees.
The use of water-based adhesive is completely free of this risk.
In addition, the use of water-based glue can also achieve zero emissions of exhaust gas.
As solvent gel 80% is volatilized, air pollution is very serious.
Therefore, the use of this water based glue can not only save social resources and protect the environment, protect employees and consumers' health, but also improve product quality, and long-term use can also save costs for enterprises.
In the long run, it is more conducive to enterprise development and brand promotion.
Red Dragonfly hopes that through its own initiative, it can arouse more enterprises' awareness of environmental protection, especially the footwear industry, and jointly create a green, healthy and harmonious footwear industry, striving to win worldwide respect and applause for China made and China.
Pan Lili, director of the reception office of Red Dragonfly Group, said that many enterprises have made an appointment to visit the red dragonfly on the theme of "resource conservation and environmental protection".
Experts also believe that the environmental protection issue of China's footwear industry has attracted more and more attention. The use of environmentally friendly water-based adhesive is of great significance no matter whether it is to deal with the green barriers of international trade, or from the standpoint of creating a harmonious society, caring for employees and protecting the environment.
Red dragonfly is the first to use environmentally friendly water-based adhesives in China's leather shoes manufacturing industry. It has made a good start for the development of China's footwear industry in the direction of health and environmental protection. It is a historic progress.
Non toxic water-borne glue "life experience"
The nontoxic water-borne colloid is called "waterborne polyurethane adhesive". It contains no NCO group but contains carboxyl and hydroxyl groups. Under suitable conditions, such as water isocyanate, the molecules of the adhesive can produce crosslinking reaction.
The cohesion and adhesion force are solidified by the polar groups inside the molecule.
Waterborne polyurethane has polar groups, such as urethane, urea and ionic bonds. Therefore, it has good adhesion to many synthetic materials, especially polar materials and porous materials.
Compared with the solvent polyurethane adhesive commonly used by domestic shoe manufacturers, waterborne polyurethane adhesive has no solvent odor, non-toxic, no pollution, easy to operate, easy to clean residual glue, high solid content, safe and convenient storage and pportation, but water-based adhesive requires longer drying time and higher drying temperature, and the drying process conditions are strict. Therefore, the existing process equipment should be modified to ensure the complete evaporation of water.
Red dragonfly has the world's first-class production equipment, excellent footwear production craft team, excellent enterprise quality culture, and is the basis for ensuring strict technological conditions.
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