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New Breakthroughs In Dyeing And Finishing Of Cut Pile Fabrics

2011/10/28 10:11:00 34

New Breakthrough In Dyeing And Finishing Of Cut Pile Fabric

Cut pile fabric is the rising of international home textile market in recent years.

High-end

The product is characterized by its thick handle, good velvet feeling, strong three-dimensional sense and high quality products.

Its technical characteristics are large investment, and very high requirements for production and post process (such as dyeing, finishing, etc.).

At present, the production and dyeing and finishing technology of cut velvet fabrics in the international market has always been in the hands of some big companies such as Europe and the United States. At present, Turkey's cut velvet cloth is used for its production.

quality

And services dominate the world.

At the beginning of this century, Chinese textile enterprises also spent a lot of money on producing equipment from Europe or importing second-hand equipment from the United States.

means

Began to produce cut products in China.

In recent years, some imitation domestic equipment has begun to enter the production of cut pile fabric, making the flannelette market booming.

However, it has been proved that the dyeing and finishing technology of the cut fabric has always been a difficult point for the development of the production enterprises. The stability of product quality is the bottleneck restricting the cut fabric, so that three enterprises have been forced to resell during the 2 years of operation of the imported equipment, and there are also a large number of export products being rejected and returned by foreign customers in ~3 years.

"Talk about velvet color" once was enveloped in China's home textile industry.

Zhejiang Hengsheng printing and dyeing Co., Ltd. as a textile printing and dyeing enterprise has also been concerned about the market and fate of cut velvet fabrics.

Zhejiang Hengsheng printing and dyeing Co., Ltd. is located in Zhejiang, Yuhang, a famous textile city in China. It is a dyeing and finishing enterprise between Haining and Xu village in Haining. It is the vice chairman of the local textile printing and dyeing Association and the home textile industry association. It has always taken the revitalization of China's home textile industry as its responsibility, and devoted itself to the dyeing and finishing technology of home textiles. It has experienced the changes in China's home textile industry in recent years, especially the market development experience of the cut fabric.

Dyeing and finishing technology of Zhejiang Hengsheng dyeing began in 2009. At that time, China's cut velvet Market was just emerging. The company used this as a key technical renovation project to demonstrate, and inspected the local cut fabric production enterprises and dyeing and finishing factories, investigated the overseas finishing technology and equipment, consulted some domestic technicians, experts, and also made technical discussions with domestic textile dyeing and printing production enterprises, but there has been no substantive technological breakthroughs and failed to find the key points of the core technology, so they once wanted to give up this item.

At the beginning of 2011, according to the needs of market development, the company put the dyeing and finishing technology of cut pile fabric again on the agenda.

The company adjusted the project leaders and technicians, reviewed the previous research results, and combined with the previous research results, focused on the key links of dyeing and finishing among different products.

"Stones from other hills can be used to attack jade".

Finally, after more than half a year's experiment, the company was based on the present situation, combined with the super soft dyeing and finishing technology, chenille dyeing and finishing technology, corduroy dyeing and finishing technology and the dyeing and finishing technology of garment flannelette, and restructured, reorganized and purchased a new batch of equipment.

This technology can not only be used to produce cut fabrics such as clothing, such as Korean flannelette, commonly used by Korean technology, but also can be used to produce heavy cut pile fabrics of home textiles, including some warp knitted short pile products, and the main Guan Jian equipment is produced domestically.

At present, Zhejiang Hengsheng dyeing and Printing Co., Ltd. has added two sets of shaping machines and six air stream dyeing cylinders. Some existing equipment has been refitted, and some new equipment and some supporting equipment have been assembled. The total investment is about 30 million yuan.

It is estimated that the daily production capacity is 10 tons ~15 tons, and the annual processing output value is 40 million yuan ~6000 million yuan.

The installation and commissioning of all equipment is expected to end by the end of September this year, and trial production will begin in early October, and will be formally produced at the end of October.

Although today Hengsheng printing and dyeing Co. has taken a small step in the technological pformation of cut products, it opened up a new prospect for the development of China's home textile industry, breaking through the technical blockade of developed countries such as Europe and the United States, breaking the myth that only European and American equipment can produce cut velvet fabrics.

It is proved that the motive force of the development of enterprises should come from the market, and the technological vitality of enterprises should be embodied in the market.