Foshan Textile And Garment Export Quality "Great Leap Forward"

Textile and clothing is one of the three pillar industries in Foshan. From January to November, the inspection and Quarantine Bureau of Foshan verified that the export volume of textiles and clothing in Foshan amounted to 4924 batches and the value of goods was about 220 million dollars. Through laboratory tests, the rate of pass rate has dropped from 1% to 0.1%, reflecting the realization of enterprises. quality Leap forward, brand creation and transformation and upgrading have taken an important step forward.

This year, Foshan's traditional textile production enterprises have completed quality management system and core product certification successively. upgrade After that, several automatic production lines and new processing equipment were introduced in China, and the production laboratories were upgraded and upgraded. Chen Minjian, chief of the Foshan textile inspection and Quarantine Bureau, said: "in 2009, after knitted garments were incorporated into the legal inspection products, we conducted a thorough investigation of all export textile enterprises in Foshan. There are many textile enterprises in Foshan, but the gap between them is large and the gap between them is large. There are both advanced enterprises with advanced management level and small workshop mode that has just got rid of family production. supervise It's very difficult. For this reason, we have used all the available methods. "

In the inspection Hall of Foshan inspection and Quarantine Bureau, the reporter opened the QQ group and QQ space specially set up for the enterprise in the Bureau of light textile, and intuitively felt the weight of Chen Ke Long's sentence. Inspection and quarantine supervisors directly communicate with enterprises through QQ group. As with family teachers, there are problems to answer at the first time. The contents of import and early warning information in QQ space are very rich, and each click through rate reaches over 30, which fully shows that the attention of enterprises is relatively high.

In the face of the current industrial situation, Foshan inspection and Quarantine Bureau has adjusted and enriched the way to support enterprises. Through the following ways: personnel, telephone communication, online communication and participation in training activities organized by trade associations, the latest industry standards, foreign technical trade measures, and inspection and quarantine supervision policies have been announced to enterprises in a timely manner.

In the daily supervision work, the Foshan inspection and Quarantine Bureau also used conformity assessment, enterprise classification, risk management, laboratory testing, product filing, etc., to improve the efficiency of credit release and help enterprises reduce costs. For trading companies with independent orders and companies transformed from production enterprises into trading companies, they are helped to solve the quality control problems in external processing, design management, raw material procurement and inspection, and encourage the establishment of external processing points to participate in the establishment of quality management system. By signing the "letter of integrity guarantee", the company can clearly identify the responsibility of the production enterprise and the trading company by signing and sealing the physical picture of the export products, thus effectively avoiding the selling, paying and flying documents.

The quality certification of Foshan garment enterprises starts from scratch. At present, 9 enterprises have passed the quality system certification, and two enterprises have been certified by ecological textiles. In view of the new changes and new demands of textile enterprises in transformation and upgrading, Foshan inspection and Quarantine Bureau has further monitored the harmful substances residues in products produced by the new technology and new technology, especially those with innovative performance in chemical import and finishing. In the second half of this year, from the daily supervision point of view, the advantages of improving the quality of the enterprise and improving the processing level have gradually emerged. Many textile and garment manufacturers have attracted the processing cooperation between the high-end customers. According to statistics, since the beginning of this year, the number of export fabrics and woven garments in Foshan has declined, but the average unit price has increased by 27.6% and 28.8% respectively. The laboratory test failed rate has dropped from 1% in the past to 0.1%, which shows the quality of Foshan textile and garment export industry upgrading and upgrading.

Reporter's notes

Quality starts from the needle.

In recent years, some of the small and medium-sized enterprises in the Pearl River Delta have been passing the news of difficulties in operation. In early December, the reporter followed the Foshan textile inspection and Quarantine Bureau supervisor to the Everbright Clothing Co., Ltd., located in Hesheng Industrial Zone, Foshan, but saw the medium-sized professional foreign trade garment company with more than 800 workers. All the production lines in the factory were fully opened on that day, and the workers were busy, cutting, cutting, line and ironing.

"We can't finish our orders, we only choose to be a famous brand customer." Tan Zhenya, assistant general manager of production management, said.

Then, he added, "no matter how high or low the price of a product is, how much money we make, the responsibility of our production department is to do well in quality and quantity, especially quality first."

Xie Sheng, inspector of textile inspection department of Foshan inspection and Quarantine Bureau and Tong Li Li just got busy when he arrived at the factory. Inspecting and checking the key points of workshop finishing, embroidery printing, quality inspection and other key points, samples of buttons, zippers, lines and other raw materials were extracted one by one. At last, they came to Tan Zhenya's office and took out a thick "sewing machine registration form" in the counter, and turned over to the last few pages of the record.

"Every time I go to the factory, I have to do three checks." Xie Sheng said.

The use of needle is checked. In order to prevent broken pins from remaining on clothing, enterprises are required to design the registration form of clothing needle. Every needle should be registered in the register. When it is used, it should be signed and confirmed, and when the broken needle is recovered, it should also be signed and confirmed.

Two check the control of auxiliary materials. To see whether the suppliers of raw and auxiliary materials have changed, remind enterprises to pay attention to a number of projects that may exceed the standard -- "excessive lead in label printing", "suture azo exceeding standard", "button coating heavy metal exceeding standard" and so on.

Three check the key control points. Supervise the workshop and warehouse to ensure that production is organized as required.

Tan Zhenya added: "we began to think that" needle "is really a small matter, but later when customers came to inspect the factory, they specifically put forward the problem of needle residue. Fortunately, we designed the registration form according to the requirements of the inspection and quarantine department, and the customer was completely relieved at the first sight.

"There are buttons, zippers, sutures and so on. Customers are very strict. If they fail to meet the requirements of environmental protection and safety, they are fatal." Xie Sheng pointed out that "we mainly grasp the details, and the quality starts from the needle, especially the safety, health, environmental protection and other projects, is the focus of monitoring."

There are about 100 textile and garment enterprises supervised by Xie Sheng and Tong Li Li. They spend every working day in intense and busy days.