Weaving Machinery: Both High Speed And Energy Saving.
< p > with the continuous development of the technology of < a href= "http://sjfzxm.com/news/index_f.asp" > /a > technology, the stability, applicability and reliability of the loom products have been further improved on the basis of the continuous upgrading speed.
At the same time, through the more optimized design, the low vibration of the machine at high speed is realized.
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< p > TOYOTA water jet loom of TOYOTA Textile Machinery Trading (Shanghai) Co., Ltd. adopts new beating up mechanism, new wall panel structure and CPU with ultra-high speed processing, so as to achieve high speed weaving under high speed operation.
The distance from the beating point to the heald frame is greatly shortened, and the yarn is softer.
By adjusting, the machine achieves the optimization of wallboard structure, the lightening of the beating up mechanism and the best balance ratio, so as to realize the low vibration when the equipment is running at high speed.
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P > a href= "http://sjfzxm.com/news/index_f.asp" > Qingdao < /a > the TC780A super high speed air jet loom developed by Tong Chun Mechatronics Technology Co., Ltd. adopts high strength brake technology and selects the high quality electromagnetic material, which keeps the braking angle at about 180 degrees, and meets the requirements of the ultra high speed air jet loom.
The main nozzle supercharging technology is adopted to change the diameter of the nozzle to 2.15 centimeters, and the length is changed to 42.15 centimeters. The pressure and flow rate of the gas are improved, and the performance of the nozzle has been obviously improved, so as to meet the requirements of the super high speed air-jet loom.
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< p > Baxter series and hundred Super Series rapier looms displayed by Liaocheng Textile Machinery Co., Ltd., the fuselage has a sturdy structure to ensure high stability and low vibration times when the machine is running. The main drive can choose a low energy consumption SRD motor direct drive structure or three asynchronous motors to drive through the belt electromagnetic clutch.
It adopts the spatial four link belt driving structure, the weft yarn pfer is precise and stable, the single guide hook or the guide hook system is adopted to minimize the damage to the warp yarn, and the smaller size of the shed can reduce the tension change during the opening process of the warp yarn, thus effectively reducing the breaking ratio and breaking rate of the weaving process.
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< p > < strong > automation and intelligence are more obvious < /strong > < /p >.
< p > the continuous progress of automation and intellectualization of loom equipment makes operation simpler and more convenient, and plays a decisive role in helping users to reduce labor costs and maintenance costs.
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The ZAX-GS air-jet loom, which is launched by Jingtian jogu a href= "http://sjfzxm.com/news/index_f.asp" > textile "/a" machinery (Xianyang) Co., Ltd. adopts the Internet monitoring system of weaving navigation system and LAN port. It has Weave Navi function, Weave Tip machine capability, operation manual / parts catalog reading function, and can pfer the setting condition of loom room.
The automatic control system adopted by the machine has the function of self diagnosis and maintenance information display, which enables the staff to operate and repair very simply.
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The JA60 high speed air-jet loom on display at Qingdao Dongjia Textile Machinery Group Co., Ltd. adopts the innovative design of integral wallboard, with high rigid support and intermediate support, to form an ultra-high strength frame to make looms suitable for high-speed operation, and equipped with an external positive loosening mechanism to make operation more simple and convenient. P
The machine has a high degree of mechanical and electrical integration. It adopts functions such as electronic let off, electronic take-up, electronic fixed length storage, and intelligent touch screen. It has functions of parameter setting, automatic control, automatic monitoring, self diagnosis and so on. It can display the loom's running state, fault cause analysis, weaving process parameters and other information on the screen, and it is easy to operate.
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The P digital high speed rapier loom developed by Zhejiang Titan Limited by Share Ltd adopts modular combination design concept and highly automated digital control technology, with compact structure, convenient and quick operation and maximum maintenance cost.
The unique electronic framing mechanism installed before the brown frame effectively reduces the change of warp tension.
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< p > < strong > energy saving is the biggest bright spot < /strong > < /p >.
< p > with the increasing importance attached to the concept of "energy conservation and environmental protection" in the global textile industry, energy saving in weaving and processing of textiles has become one of the important signs to measure whether the equipment is advanced enough.
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< p > at this exhibition, many viewers have found that many weaving enterprises have optimized the product design, realized the continuous reduction of air consumption of air-jet looms, and increased the energy saving of rapier looms. The power consumption of the improved equipment is only half of that of air-jet looms.
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The HCP810 series air-jet looms on display at P global machinery (Qingdao) Co., Ltd. can run up to 1300 rpm.
The auxiliary air tank is directly connected with the auxiliary spray electromagnetic valve and air loss without piping. The nozzle of the auxiliary nozzle has the conical collecting angle, the application of the high pressure air collection, the utilization efficiency of the high pressure air, the air consumption of the weft insertion process, and the design of the new reed intensive air inlet weft inlet, which greatly reduces the waste of high pressure air during the weft insertion process.
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The NP4600 high-speed active cam shedding device introduced by Jiangsu Niu brand textile machinery Co., Ltd. is a product developed by the company on the basis of the high speed requirement of air-jet looms in the market. P
Compared with our previous products and similar products at home and abroad, the product can achieve energy saving of 20% and speed up by 30%, which meets the broader needs of customers.
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< p > the SPR800-PT-ET2C-230 air-jet loom developed by Wuxi Zapp LAN air-jet loom Manufacturing Co., Ltd., its system has added automatic weft insertion ATC (weft insertion automatic control) and APC (automatic weft insertion air pressure control). The consumption of gas has been reduced by 30% on the basis of the original single jet two dragging technology. At the same time, the optimized layout of the mechanical parts and air system of the whole machine has greatly improved the reliability and stability of the SPR800 air-jet loom, especially the control ability of the SPR800 control system can meet the high speed control requirements of 1500 rpm.
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The energy saving effect of the Heng Tian 736 rapier loom displayed on the "P" Heng Tian heavy industry Limited by Share Ltd is outstanding. Under the condition of 520 revolutions / minutes, the main motor consumes only 5.2 kilowatts per hour, and the power consumption is only half of that of air-jet looms.
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< p > the Shandong RFRL30/31 energy saving rapier loom has been directly driven by the super start motor and controlled by the latest SRD electronic speed control system. Under the same weaving condition, the average energy saving is more than 20% over that of the traditional motor.
In addition, the RFJW10 water jet loom produced by the company is more than 25% lower than that of the domestic similar products under the same weaving conditions, and its energy consumption is reduced by more than 5%.
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< p > < strong > equipment has a wider application scope < /strong > < /p >
< p > modularization and high degree of generality are the universal design concepts of the mainstream models at home and abroad. They maintain the interchangeability between the original products and their structures or devices. They meet the weaving requirements of different fabric varieties, reduce the input cost and enrich the diversity of products.
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< p > song and Polytron Technologies Inc launched a wide range of S8 and SEJ249S weaving equipment products.
The S8 series high-speed electronic jacquard (S8S~2688) has an opening height of 50~125 mm, with a maximum rotation speed of 650 rpm. The weaving products include trademarks, neckties, curtain fabrics, carpets, flannelette, leno fabrics, etc.
The SEJ249S series of high-speed electronic jacquard (SEJ249S-6144/9216) has an opening height of 50~125 mm, with a maximum rotation speed of 650 rpm. The weaving products include trademarks, neckties, bedding, craft brocade, garment fabrics, lining materials, leno fabrics, etc.
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The fifth generation of new air-jet looms introduced by Shaanxi pun Sheng Electric Co., Ltd. has crank openings, negative openings, positive openings and electronic dobby openings in various forms. The new software design has extended the adaptability of varieties, covering a wide area from cotton fabric to glass fiber, up to 500 grams / P square meters.
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The P digital high speed air-jet loom of Qingdao Dongjia Textile Machinery Group Co., Ltd. adopts the most advanced control system in the world, which provides precise and efficient modular control for looms. It can provide abundant reference data for weaving experience, which is convenient and concise in operation, and reduces maintenance cost.
The design speed is 1100 RPM / min, the maximum insertion rate is 2000 m / min, the reed width is 190~340 cm, with cam opening, electronic dobby opening, jacquard opening, and different yarn upper and lower warp shaft structure, which can widely meet the weaving of chemical fiber, cotton, wool, glass fiber and other industrial materials.
It not only can be used to weave general garments and decorative fabrics, but also can weave extra wide jacquard decorative cloth, elastic cloth, folded edge fabric and so on.
It adopts high rigidity rack structure, light balance beating up mechanism, greatly reduces fuselage vibration, and provides guarantee for high-speed weaving of looms.
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