Sewing Technology Templet Leads To Hot Discussion On Equipment Management Spanformation Triggering Resonance

Visit

China underwear first talent base in Wuhan

At 8:30 a.m. on September 9th, Han style clothing The delegation went to the urban beauty (China) holding company, located in Fenggang Town, Dongguan. The company was established in 1998 and listed on the Hongkong stock exchange in 2014.

People who often stroll around the streets should have the impression that the urban beauty stores are owned in the main commercial streets of Wuhan. In the whole country, by the end of 2015, urban beauty joined 8058 shops, and in March 2015, the brand Ordifen of Taiwan had 551. A total of 8609 stores, covering 330 counties and cities nationwide, have a market share of 3.3%, which is three times the second of the market. The sales of the stores are close to 10 billion yuan, and the direct and indirect employment of 70 thousand people is called "the first Chinese underwear".

In the production workshop, the reporters found that the production of teams and groups was like labor competition. Each group arranged 1500 to 2500 pieces. The production plan, inspection amount and unqualified number on the day were clear at the front of the team.

It is worth noting that this enterprise attaches great importance to personnel training, and has close cooperation with many universities in Wuhan, such as deep cooperation with product development in Wuhan Textile University. In 2014, it co hosted an elite class with Career Academy in Wuhan software engineering, and in 2015, it co founded Wuhan Polytechnic with the Wuhan Polytechnic.

Focusing on talent training, this underwear "giant" business management is rapidly upgrading: using the global visual inspection system to manage the whole shop; building a self checking Laboratory of 1000 square meters; the construction of the Dongguan Fumin logistics park will achieve robot operation, with 200 million shipments per year, and the annual output value will reach 5 billion yuan.

YISHION produced tens of thousands of new products in the year.

Since August this year, due to the surge in orders, some factories in Wuhan have seen a rare summer and autumn craftsman shortage. Humen Dongguan YISHION Group Limited (YISHION company) is no longer worried about the shortage of skilled workers.

At the corner of the factory, the sewing machine panel of a male sewing worker was enlarged to 1 meters square. The workers inserted a pocket cloth into the preset socket of a spanparent template pressed on the cloth, and stitched it according to the needle mark drawn on the template. The introduction of factory management was astonished. "This is a new recruit, who can produce the template according to the template, and he can quickly grasp the technical work of clothing pocket sewing and so on, which needs skilled workers to complete."

This is a patent technology of YISHION company. clothes A set of templates. The company's responsible person said that in the past, enterprises also had a headache for the shortage of skilled workers. Through this patent, the company converted all the technical posts that accounted for up to 75% in the past to non technical jobs, thus saving labor costs and time costs of training masters.

To be technicalization is Modern clothing The trend of production. YISHION's jeans have been fully automated, with one instruction, which can simultaneously sew multiple parts of clothing. "Workers do not need to know technology, so long as they know English, they will operate OK." The person in charge said that the upgrading of equipment is also reflected in warehouse material management. A 9 storey factory building has only four or five managers. What kind of fabric is required for an instruction, automatic equipment can be sent to the production workshop.

After upgrading the equipment, YISHION pays more attention to R & D and production control, supplying tens of thousands of new products to the market every year. clothing The total number of franchised stores in the country has reached more than 4000, with annual sales of more than ten billion yuan, and 660 million yuan in 2015. The newly built self inspection laboratory has nearly 200 professional personnel and 110 thousand self checking garments each year, which is comparable to the annual inspection volume of a provincial inspection Institute.

Dialogue

How to defuse management resistance by upgrading equipment

9 at 3 p.m. Han style clothing The delegation from Dongguan to Humen arrived in Guangzhou and Panyu. At this time, the 8 Guangzhou Cantonese business representatives from Shenzhen, Dongguan and Guangzhou came to the conference room of Guangzhou Inspection Institute in Panyu.

After introducing the situation in Guangdong enterprises, Wuhan Rong Rong. Clothes & Accessories Chen Fei, general manager of the limited company, was the first to ask the representative of YISHION, which was constrained by recruitment difficulties. Automation of production upgrading seemed to be the trend of the times, but there was some resistance in the management of the company.

Tao Defu, assistant director of YISHION, replied that equipment upgrading and production technology must bring about a significant increase in production efficiency. Taking jeans as an example, the company has compared manual and automated production lines, producing 20 thousand pieces manually, and producing 40 thousand production lines. There is no resistance to upgrading YISHION equipment, because factories can pick up orders first, do more, and get more benefits.

Cost digestion originally outsourced factories like this.

Parts of Taihe, Wuhan Han style clothing The enterprise has already contracted out production and asked for quality control. Guangzhou friendship Baleno Clothes & Accessories Ma Yuehua, director of production company, told a case that they had inspecting a down garment factory which had undertaken the business, and found that the filling production workshop had lost its fleece and broken fleece, demanding that the company spanform the filling pressure and the filling pipe to match the production needs, resulting in a reduction in the production cost of the plant in one year. But when inspecting the finished product, it was found that a few down clothes were not enough. After studying, they sent people to the factory to supervise and clean up the down and down of the production line.

Wuhan Ai Di Senior apparel Yan Chun, executive deputy general manager of the company, feels that these details are helpful for improving the level of production management. Learned that AI is a foreign trade and business enterprises, Ma Yuehua reminded that there are differences between internal and external trade, we have a high cost of communication with foreign businessmen, often will wear all the losses into the clothing price, and domestic trade is different, consumers feel dissatisfied at any time will return, communication costs are low, in fact, domestic trade should pay more attention to quality, only the quality details in place, in order to reduce the return.

Encouraging innovative patent applications can be counted annually.

How the government supports the garment enterprises is also a concern for the Han Chinese enterprises such as Chai Sheng, Fei Li Jia, Al Banes and Wang Jianping. Zhou Zemin, director of marketing of Wuhan's Bo Ya dress limited company, said they went to attend an exhibition in Beijing. They spent two to three million yuan. The pressure of the enterprise was very great. Shenzhen enterprises took part in the exhibition. It was the government's help to dig out the money, the exhibition and the subsidy.

Tao Defu said that the government of Dongguan supports the industrial land of enterprises, and last year, Guangdong gave YISHION 5 million yuan for technical spanformation and assistance, and this year, Dongguan has provided a total of about 1000000 yuan. And all the designs of YISHION will apply for a patent. Before applying for a piece, it will cost one hundred or two hundred yuan. Now the Dongguan municipal government has a great support. Instead of a single charge for YISHION, it will charge an annual fee of twenty thousand yuan, and the enterprise can continue to submit the application.

Echo

City beauty, YISHION, Baleno Can achieve fifty or sixty billion or even billions of sales scale, I think is dedicated, more than 10 years of focus has become the result of today.

Tang Guanzhou, vice president of Wuhan red dress Co., Ltd.

How to strive to make their own businesses bigger, stronger, and be able to excel as two visiting enterprises is my greatest feeling and harvest. Communication enhances understanding, dialogue sets goals.

Chen Fei, general manager of Wuhan he Rong Fashion Co., Ltd.

Templating gives me great inspiration and goes back to focusing on templating. Zhang Jinmin, general manager of Wuhan yinlai Garments Co., Ltd.

Comment on this dialogue has made a good start.

For the first time, he participated in the exchange and dialogue between Han and Guangdong parties for the first time. Zhou Kaixin, director of the Provincial Bureau of silk inspection, had a deep feeling.

Zhou Kaixin said, "right now." clothing During the busy season of production and ordering, the main representatives of the Han faction came. Among them, the representatives of silver Lai and Giovanni arrived at 9 o'clock in the morning. The exchanges between the two companies in the brand positioning, business philosophy, enterprise technological innovation, logistics and distribution, product quality control, enterprise upgrading and management convergence are very rich.

This exchange will express the willingness of cooperation between Han and Guangdong garment enterprises. Guangdong faction has an advantage in the second tier city shopping malls. The Han faction also has advantages in the three or four tier cities from northeast to northwest and southwest.

Zhou Kaixin believes that today's international market competition is more intense, and the upgrading of consumer demand in the domestic market is challenging traditional clothing production methods. But the clothing industry is still a proud industry, in the pillar industries of Guangzhou. clothing The industry is in the front. In the first half of Hubei GDP, clothing Industry ranks top five in pillar industries. As a basic consumer industry, the clothing industry is both a traditional industry and a livelihood industry. It is also an innovative industry that embodies human creativity, technological progress and changes in the times. It plays an important role in improving people's quality of life, developing national economy and promoting social and cultural progress. Therefore, as long as we will continue to carry out the development of the garment industry, it is not only a matter of interest. Han style clothing In the future, it will also be extended to Hubei garment representative enterprises to go out of the provincial boundaries and dialogue with domestic and even international counterparts.