Digitalization Drive, Datang Socks Industry To A New Stage

After more than 30 years, from the hosiery machine began to grow into "international socks" step by step, the development history of Datang Hosiery Industry can be said to be a miniature of the socks industry and even the development of China's textile industry cluster.

Now, with the acceleration of the digital pformation of manufacturing industry, the town of Datang, the "digital economy" as the first project, will further speed up the pformation of new and old energy, and strive to promote the upgrading of industrial digitalization, and steadily promote industrial pformation and upgrading.

This journal has specially opened up a series of reports on Digitalization upgrading of Datang Hosiery Industry, followed up the report of Datang Hosiery Industry's digital pformation and upgrading action, trying to explore new ways for the hosiery enterprises to realize digital economy as soon as possible, provide new models, create new atmosphere, create new advantages of socks industry, and find a breakthrough for the development of the whole country's socks industry.

Over the past ten years, the CPC Central Committee and the State Council have adopted the "two fusion" as an important strategy for a long time. The work has been deepened, and the results have been constantly emerging. It has played an increasingly significant role in enhancing the development of the industry, and has laid a good digital foundation for the development of the advanced manufacturing industry.

According to the data released by the two converged service alliance, as of 2018, the proportion of enterprises entering the two integration integration upgrading and innovation breakthrough stage reached 22.4%, the number of enterprises' digital R & D design tools and the key process NC rate reached 67.4% and 48.4% respectively, and the proportion of key business links was 45.8%, an increase of 5.5 percentage points over the same period, and the penetration rate of industrial e-commerce reached 58.8%, which led to the substantial improvement of precision manufacturing, flexible manufacturing and agile manufacturing capabilities of enterprises.

The basic ability of automatic control and perception, industrial software, cloud platform and industrial Internet has also been improved.

As of 2018, the digitization rate of production equipment in China was 45.9%, and the popularity of production control software such as MES, CAM and SCADA was 21.6%, 21% and 17.3% respectively, and the application rate of enterprise cloud platform was 43.5%.

In terms of China's textile industry, in recent years, China's textile industry intelligent manufacturing has made some progress in common technology, intelligent manufacturing workshop demonstration, digital and intelligent textile equipment, and technology, textile service manufacturing and network collaborative manufacturing, intelligent textile materials and other fields.

The "13th Five-Year" period is the key period for China's manufacturing industry to improve quality, increase efficiency and grow from strength to strength.

Intelligent pformation is the key to building a powerful manufacturing country. The realization of "digitalization, networking and intellectualization" is the new trend of the development of manufacturing industry, and also the core of the new round of technological revolution and industrial pformation.

Under the background of the new generation of information technology driving the pformation of the traditional textile and garment industry, it is imperative to promote the textile and garment industry in the direction of green, low carbon, digital, intelligent and flexible.

Building digital and intelligent chemical plant (workshop) is an important way to realize the intelligent pformation of textile industry.

Recently, reporters in Datang town government learned that the hosiery industry digital pformation and upgrading will serve as an important starting point for the government's work this year, and steadily promote industrial pformation and upgrading.

The whole industry chain innovation to enhance the "three ends" of socks industry

Zhou Jianceng, Secretary General of the two converged service alliance, said that "the pition from industrial society to information society is a systematic and comprehensive innovation process". The "systematic and comprehensive innovation" mentioned here refers to the construction of information industry in terms of product design, equipment upgrading, production and manufacturing, operation and management, logistics and distribution, and marketing.

Since last year, Zhuji has vigorously implemented the upgrading of Hosiery Industry and promoted the construction of cloud computing, machine replacement, intelligent manufacturing and industrial Internet platform, digital workshop, and electricity supplier market pformation. It has effectively promoted the deep integration of digital economy and traditional socks industry.

First, build a platform to grow socks and smart wit.

Relying on the pilot project of "machine replacement industry" at the provincial level, the Zhejiang Sci-Tech University and 6 leading enterprises of socks industry were set up to set up the "machine replacement engineering service platform", and the "Zhuji provincial Hosiery Industry pilot provincial special subsidy fund utilization method" was promulgated. The 21 Hosiery Industry enterprises were respectively established to establish the "machine replacement" demonstration enterprise and the Hosiery Industry Transformation and upgrading demonstration enterprise. Among them, 6 enterprises were built, and 3 socks intelligent weaving factories totaling Zhejiang socks Co., Ltd., with an average reduction of more than 50% of the labor employment.

The intelligent equipment key technology research and development center of Zhejiang Textile Research Institute has worked with Ye Xiao machinery, Hairun Seiko, Jia Zhili and other enterprises to successfully develop the whole intelligent weaving and stitching hosiery machine, which is nearly 1/3 cheaper than similar imported hosiery machines. 3D color printing machine and intelligent sewing machine have been mass produced.

Second, enterprises optimize production and create the end of the cloud.

We have formulated the three year plan of "enterprise cloud" in the city, implemented the construction of cloud computing industry ecosystem, and built a big data service center in the integrated service of the socks industry innovation service. Among them, the socks production management platform based on the SAAS mode was included in the first batch of superET "1+N" industrial Internet platform in the province, and it was listed in the provincial service manufacturing demonstration platform and the provincial industrial Internet platform.

By the end of October last year, there were 613 enterprises in Datang Hosiery Industry. Among them, the Zhejiang Hosiery Industry applied the Internet + supply chain coordination system to the two fusion provincial level demonstration project. Sheng Bang knitted personalized customization production management system helped its products profit, quality and production efficiency increase by 5%, 20% and 15% respectively.

Third, expand retail sales of socks.

To build a headquarters economy, use the new technologies such as Internet, big data and modern logistics to build a new retail mode of online trading and offline experience. In order to analyze the trend of the electricity supplier industry and help train more network business talents, we built the electric park of Fang Tian and Chang Lian, set up "Taobao University", and promote the personalized custom workshop Internet experience project of enterprises such as Tong socks kingdom. Among them, the BI is developing from the traditional design company to the original design of socks, the Internet brand culture, the high quality and high added value light assets new Internet Co.

Datang town has been awarded the "Taobao town of China" for three consecutive years.

Last year, "double 11", the total daily sales volume of the whole hosiery industry reached 250 million yuan, up 40% over the previous year, and 20 enterprises with sales of more than 1 million yuan, of which sales reached about 12000000 yuan on the karma line, ranking the top of the nationwide sales of cotton and socks products.

Datang enterprises take the lead in breaking through and leading the way.

In the process of digital pformation and upgrading, Datang socks industry innovates through various links and takes the lead in realizing the systematic innovation of the whole industrial chain.

"Socks industry" is one of the three key traditional industries in Zhuji. It is the "gold card" of Zhuji people, and also the focus of economic pformation and upgrading.

We must unswervingly promote the upgrading and upgrading of socks industry.

On the spot, Shaoxing Municipal Committee member and Zhuji municipal Party Secretary Xu Liang Ping repeatedly stressed that it is necessary to deeply understand that digital pformation is the only way for the pformation of stocking industry, and always strengthen confidence and sober rationality. We should not only see the advantages of stocking industry chain integrity, large scale, and market launch, but also soberly see the short board in key links, production costs, product quality and Internet applications. We should comprehensively enhance the industrial chain of socks industry, focus on excellent chain, extension chain and supplementary chain, and further consolidate short boards and elongate long boards, so as to truly achieve the goal of developing a new road with good quality and good efficiency. In last year's Hosiery Industry digital pformation promotion promotion

Yu Jianyong, a member of the Chinese Academy of engineering and professor of Donghua University, talked about the pformation of the textile industry digitalization and intellectualization. In the pformation of manufacturing mode, traditional textile should be pformed from a large number of manufacturing mode to automatic production, automatic logistics, automatic storage, automatic detection of the few people, no manufacturing mode; from the manufacturing mode based on the technological criterion to the data driven intelligent optimization manufacturing mode; from the linear manufacturing mode to the interconnected network production mode; from the mass ordering based manufacturing mode to the multi product, small batch flexible manufacturing mode, from the single factory operation mode to the distributed collaborative manufacturing operation mode.

"Digital pformation of manufacturing industry needs to break through the bottleneck of comprehensive connectivity of equipment and facilities."

Zhou Jian also admitted that the current situation in China is, on the one hand, the urgent need for enterprises to use the Internet platform to expand the market, enhance their capabilities, accelerate pformation and rebuild competitiveness. On the other hand, the digitalization and networking basis of industrial equipment and facilities in China need further consolidation, especially for small and medium-sized enterprises.

As of 2018, the digitization rate of production equipment in China's enterprises was 45.9%, while the networking rate of digital equipment was only 39.4%.

It is urgent to raise the level of network of industrial equipment and facilities and break through the bottleneck of development.

Fortunately, Datang has taken the lead in exploring effective paths.

The intelligent workshop control center of Zhejiang Xiu Xin Technology Co., Ltd. only needs to input order data to achieve a series of processes such as production, stereotype, packaging and warehousing.

This series of operations can be completed with only one production line, which effectively improves the flow of products.

Unlike the impression that workers are busy on the assembly line, in the workshop of Xiu Xin Technology Company, few workers can be seen, the production equipment is running at full capacity, and the automatic dust collector moves slowly between the equipment, so that the fine fibers produced in the production process will be unified.

"Socks industry, as one of the traditional labor-intensive industries, has to make every effort to reduce costs and raise productivity so as to make a way out."

He Zhaoyang, general manager of Xiu Xin Technology, believes that traditional industries must break through the path of digital intelligence pformation.

In recent 3 years, Xiu Xin Technology Company has invested nearly ten million yuan. After 3 rounds of pformation, on the basis of the traditional socks production line, the Internet dynamic management system and automatic intelligent operation system have been added. Only if the order information is input on the computer, the system will allocate the subsequent process intelligently. Once the fault occurs in the production process, the system will automatically alert.

"Before the pformation, some machines were broken up to 80 times a day, and the workers had thousands of steps in the workshop every day, and the labor intensity was very high. After renovation, they broke up at least 20 times a day."

The reporter saw that in the workshop, the truck driver was riding on the electric vehicle to and fro in 120 knitting socks machines. Once a machine appeared a red light warning, it immediately rode past, and it could solve the malfunction in one or two minutes.

He Zhaoyang calculated such an account. Taking 300 machines in the weaving workshop as an example, the original two class shift system required 75 people. After the automation, only 12 load trucks were needed, the workers reduced by 80%, and the production capacity increased by 20%.

In the case of reducing personnel, it improves the efficiency of the machine, enhances product quality, and improves the working environment for employees.

From the order to the packaging, a large closed loop covering the whole life cycle of industrial production has been formed, from improving productivity to increasing profit margin.

The convergence of data resources and industry breaks the restriction of the limited supply of traditional elements on growth, and constantly catalyzes and pforms traditional elements such as labor, capital, technology and management, which provide new conditions for sustained growth and innovation and development, and promote social productive forces to take a new leap, and greatly enhance the efficiency and level of optimizing allocation of manufacturing resources.

Should a modern factory and a new age worker be so?

Insiders said that the production line of Xiu Xin Technology Company has strong standardization capability.

Under the strong guidance and support of the Datang town Party committee and town government in Zhuji, xiushin technology and technology company has set up a demonstration workshop in Sox think tank, and actively helps enterprises to digitally upgrade and upgrade. At present, many Datang socks enterprises are discussing with xiushin technology, and plan to introduce their intelligent innovation achievements.

This achievement has also attracted the stocking enterprises from Zhejiang, Guangdong and Hubei to cooperate.

In addition, in order to promote the digital upgrading of the stocking industry, the party and town government of Datang town of Zhuji has issued a number of subsidy policies to support the high quality development of the stocking industry.

Datang town Party committee secretary Tian Haibin said that Datang town is deeply aware that digital pformation is the only way for pformation and upgrading of traditional industries such as socks industry. This year, with the gesture of "turning back to zero and starting again", this year, we will strive to digitally upgrade traditional industries, build a batch of intelligent chemical plants and digital production lines, strive for 1000 breakthroughs in the enterprises, and increase the output value of the new products of socks industry by 20%, with a 7% increase in profits.