Wonderful Review, From Four Products Classification To See 2019 Shanghai Textile Machinery Exhibition!

The Shanghai textile machinery exhibition, which lasted four days, came to a close in November 28th. During the exhibition, various enterprises exhibited their own "watch" products. The exhibition products are now arranged as follows for inspection and communication.

Zero One

Blowing comb

Te Luth Le The popular door frame cotton picker BO-P is on display. The door width has two choices, 2900 mm or 3500 mm, and the longest length of the cotton bag can be 63 m. The number of two cotton roller teeth increased by 25% on the grab arm of BO-P. From the point of view of production, it can produce 2.5-3.0 tons of raw materials per hour, save 30-45 of the equipment space and increase the blending ratio of raw cotton by 25-40. The longest running time of a row is 48 hours. The price of 2900mm is almost the same as that of BO-A 2300mm, which is still attractive to enterprises who want to go to the project. In addition, the display of BO-P is ingenious. They set up a mirror under the cotton tater. They can clearly show the structure of the cotton grip and do not squat down to see the machine structure.

There are several creative combing products on this year.

First, the wrong clothing is the patented product of Jinlun. The dislocation is the dislocation of the needle tip of the cylinder needle in the length direction of the base part, which reduces the relative gap of the transverse part of the needle teeth, effectively increases the carding of the small fiber bundle, improves the quality of the carding, reduces the fiber damage and improves the quality of the sliver.

The second new product is a high efficiency needle roller cloth, which is a patented product of Jinlun. With a certain inclination angle, it can change the malpractice of the existing sawtooth with side corner carding when carding the roller to carding fibers, so that the sawtooth can be carded by full frontal facing, effectively improving the carding quality and minimizing the damage to the fibers.

The third new products of Jinlun are double fixed covers. It looks a bit like two side-by-side 702. The main highlight is that the four carding areas have Heel Toe difference, which is equivalent to four smaller fixed cover plates, which greatly improves the carding effect.

The fourth new product of Jinlun is MCBH58 flat clothing. This is the largest density card clothing, suitable for spinning high count yarn.

Grosz Beckett It is an enterprise that provides industrial needles, precision parts, precision tools, systems and services for textile production and composite. Its headquarters in Germany has a history of more than 160 years. They do not show much in the industry activities, but most of the key enterprises in China are their users. This year, a new type of Xilin card clothing and two hump card clothing has been exhibited. This new type of card clothing can improve the removal rate of neps and reduce impurities and is suitable for producing combed yarn. Special geometry has self sharpening effect, which can significantly reduce maintenance needs and make the clothing life longer.

Guangshan white shark A CD toothed cylinder wire has been developed, which combines the advantages of DS gear and CS gear. The needle tooth structure has formed a straight tooth front and back of the tooth, the bottom of the tooth has arc, and the back of the hump has a flat top structure, which has certain advantages on the carding performance and the transfer effect of the fiber, and has stronger adaptability to the fiber.

Dolphin Technology Artificial intelligence is applied to solve the problems of spinning technology. Their intelligent foreign fiber system product is an intelligent device based on "AI+ machine vision technology to pick foreign fibers". They start from another industry, using foreign fiber detection as the breakthrough point, and empathize the methodology of artificial intelligence to the textile industry. They are the explorers of deep reform in the textile industry.

Wuxi Lida It is a company familiar with the production of spinning auxiliaries. In their booth, they saw a new product, which is the FIS 1500 CNC covering machine. This is a card clothing machine that can be used to cover a wide range of cover plates. The top side pressure is used to pressurize the cladding, and the pressing stroke is numerically controlled. The positioning accuracy is 0.1mm. According to reports, multi home textile machinery company has reached the purchase intention with Wuxi Lida. From the scene show, the prototype has been purchased by Zhuo Lang. 。

02

Intensive and concise

Zhejiang Jinfeng Every time we take part in the textile machinery exhibition, we will bring new products and new technology ideas to the industry. At this exhibition, Kam Fung has combed cylinder, top comb, clamp plate combination, carding machine fixed cover, movable cover, pre combing plate and high-precision bearing ring and other products. Among them, 130 degrees of comb needles and saw teeth are all refreshing.

The JF136 split integral cylinder assembly increases the center angle of the tooth surface to 130 degrees. Compared with the 90 degree tooth face center Jiao Xilin, the effective carding area is increased by 44.4%. It has two rows of different sizes of needles at the front end. The carding area is divided into 6 zones according to the carding gradient. Each plot is equipped with different specifications and density of needle teeth, so that the whole cylinder has achieved the effect of progressive carding.

The tooth root angle, cusp angle and tooth height of the needle teeth have been optimized, which has effectively improved the capacity of Xilin. The upgrading of the raw material of the clothing has greatly improved the strength and wear resistance of the needle teeth, and prolonged the service life of the needle clothing. Therefore, it can adapt to the requirements of small volume and high speed carding. Through the timing positioning process optimization design, the equal spacer carding can be realized and the gauge can be adjusted to 0.5mm.

The Xilin can be used to upgrade the combing machines such as E65, E66, FA1268, JSFA588 and so on, so as to effectively improve the carding efficiency of these old comber.

Zhong's flyer It is a spinning machine accessories enterprise that takes roving flyer wings as the absolute market share, and a spinning and weaving enterprise can make the market share so far.

However, Zhong's wing is still being innovating. For the first time this year, a new type of ZS300 spindle hanger is developed. In the roving winding process, because of the ingots supporting the roving weight, it will cause great radial moment in the operation of the flyer. The original suspension, the pallet and the flyer body are only connected by a small pin shaft, which will easily cause the wear of the pin and pin hole, thus seriously affecting the service life and the roving quality of the flyer and the pallet. In view of this disadvantage, the new suspension intakes the design of the pin connection and eliminates the design of the pin connection, which is changed to the wedge connection, which greatly improves the ability of pressing the palm to bear the radial moment, prolongs the service life of the press and the body of the flyer, and improves the quality of the roving winding. This product is aimed at the suspension of new roving machine. In addition, the new type of flyer is easy to assemble and disassemble, and it can also freely choose carbon press or aluminum alloy to press palm according to the variety of production.

Gold needle clothing In combing, 130 degree combed whole cylinder is displayed. The total number of teeth is more than 62000 teeth, and 7 rows of carding rack arrangement, rack density distribution is uniform, tooth density change is more relaxed, front row puncture loosening is more sufficient, is conducive to fiber flexible combing, reduce fiber damage, reduce the noil rate, save the cost for users. The small volume can be increased to 75-80g/m, which can be used for high speed and high yield comber with speed of 450-500 tongs / points.

Tianmen textile machinery TM3817S drawing frame and TM3809Y drawing frame were displayed. The TM3817S drawing frame is mainly characterized by feeding the large barrel, changing the cylinder on the forward side, independently driving the two eyes, automatically generating the head, and arranging the roller to rise and fall. The TM3809Y drawing frame is equipped with UQA self leveling system. The upper and lower ring servo motors are independently driven, integrated operation interface, and large screen display.

Te Luth Le Display TD10 drawing frame, according to introduction, TD 10 compared to the same type of competing products on average reduced by 20% space demand. Its unique compact design makes the utilization of the production area higher and saves the cost of new construction and maintenance. In addition, TD 10 also has the most energy saving suction system in the world. The combination of its intelligent guide bar SMART CREEL and remote display T-LED provides unparalleled functional safety and visibility from the far end to check the quality of the sliver.

03

Spun yarn

This year Wuxi Wanbao and Groy A very interesting spinning frame was displayed together. It was a Granger's all electric drive system. The draft part of the car was Wanbao's pulse spinning. Gloria tram head uses three servomotors to drive the front and rear three rows of rollers respectively. The winding is controlled by PLC. The lifting part is driven by a single servomotor. The spindle drive uses a direct drive variable frequency motor. The whole machine looks very simple and simple. We should be familiar with Wanbao's pulse spinning.

Tianmen textile machinery The TM5263 spinning frame was exhibited. The two door servo motors were used to drive the left and right two rows of front rollers. The second middle rollers were disconnected in the middle, and were driven by two servomotors respectively, and two rear rollers were driven by a servomotor separately.

Nantong Jin Chi The revamping scheme of the full CNC spinning frame was exhibited. The first three middle rollers were driven separately by three servomotors. The lifting part was also driven by a servomotor separately, thus making the process change extremely simple. Only the parameters needed to be input on the display screen were available, and ordinary plain yarn, slub yarn and segmental colored yarn could be switched freely. It is very convenient to produce new fancy yarns. Kim Chi promised that its electronic lifting and decelerating mechanism will be used for 5 years. This is a credit boost. Some spinning enterprises will have more confidence in Jin Chi.

The transformation of Jin Chi can provide two different translations and swinging arms. There are two ways to transfer the full yarn and the empty pipe. The cotton spinning enterprises can freely choose different transformation schemes according to their own wishes. It is not necessary to replace the middle wall panels in the transformation of translational colonies. The center distance between the two spinning frames is greater than 1.6 meters. Translational collection is a patented product of Jin Chi company.

This year Xu Sen There are two new technologies for compact spinning, one is the improvement of Leite, and Xu Sen has made innovations in leating's condensate tank. The agglomerate has a S like taste, and the length of the condensing tank is also increasing. According to the introduction, such a design, suitable for spinning high count yarn, can further enhance the agglomeration effect, reduce hairiness and enhance strength.

Another innovation of Xu Sen is the introduction of mechanical compact spinning, called COMPACTeasy, which looks similar to locus, but is completely different from that of loke.

First, the materials are different. Rokkas is a ceramic material, which is used for gathering components.

The two is different from the way of Laura's attachment. Rokkas adopts the principle of magnetic steel suction, and he uses spring pressing principle.

Three, the draft control is different. J. Sen added a pressure bar in the drafting area. It seems to be integrated with the gathering elements. The pressure bar has various specifications, which can be selected according to the spinning number. The opening of the slot has only one specification. It is 1.4mm. The reason given by J. Sen is that the geometric shape of the gathering channel is independent of the spinning number. The opening of 1.4mm can ensure that the channel will not be blocked due to impurities or coarse joints.

This new type of mechanical compact spinning is also equipped with a transverse mechanism, which controls the movement of the bar around the back drafting area. The two is to control the movement of the gathering elements, and the moving distance is 6mm, which ensures the service life of the front roller.

According to Xu Sen's experiment, the effect of mechanical compact spinning with pressure bar can reach the level of negative pressure. The revamping can be carried out on many domestic spinning frames. The spring cradle and the pneumatic cradle can be reformed, but it is hoped to be carried out on the roller 27mm of diameter. At the same time, the front roller should be directly controlled within 29mm.

Wuxi Pei Li Three automatic roller mills are on display. One is a new innovation on the basis of last year, which is to make the feeding part fully automatic, that is to put the 15 plate roller in one time. After processing, the 15 plate roller can be pulled out at the back, and the whole process is unmanned, the model is MGW-E type. The spinning mill is more interested in a contracted roller mill, model FMB-300. This roller mill is characterized by its small footprint and the need to manually put the roller up and down, but the core processing system is the same as the full automation, with the emphasis on the very affordable price. It is estimated that most SME owners will choose this one.

04

Winder and post processing part

The intelligent winding system of winder was seen this year, including four, song Bao, Kai Ye / Kerry, Chang Rong and Rui Guan. Song Bao's old Ruan general introduced their latest research and development system, which was also the first to be exhibited.

One is the change system. In the conventional configuration of two sets of search system, there is an additional change system. When the normal two systems are unable to find their heads, the third search system will make a change again, so as to greatly improve the success rate of finding.

The two is the yarn throwing part, which can be reformed without changing the structure of the original winder, that is, retaining the original yarn library, making the transformation more convenient. It also dispelled doubts that some spinning enterprises had made great efforts to transform the winder and had no effect on the single spindle maintenance of the winder. At the same time, a device called "multi species intelligent visual identification and delivery system" was set up in a certain position in the middle of the winder, making a winder capable of producing two or more varieties.

loepfe This year brings the first PRISMA electronic yarn clearer on display. It is an electric cleaner with four sensors, two for detecting basic yarn defects, and two for foreign fiber detection. The detection of basic yarn defects is photoelectric and capacitance detection. That is to say, the combination of photoelectric and capacitance is based on the same electric cleaning. It seems to belong to the industry.

Ying Jie As we can say, the rising star of post-processing, Shi always warmly introduced their new products. Spandex can be added to the doubling yarn machine, and yarn is generally two or three yarn combination, Ying Jie this year's new exhibition is two single yarn plus a spandex yarn, spandex silk is actively unwinding, to ensure that the tension of the yarn part of the stability and uniformity, the winding speed and the ratio of spandex winding speed, that is, the pre draft multiple of spandex yarn. Compared with the spandex core spun yarn, it simplifies a lot of contents. Although the effect is different from that of core spun yarn, it also brings new ideas to some product development.

Ying Jie It also shows a loose winding machine. The winding density can be precisely controlled, the winding speed can reach 1200m/min, and the production efficiency is greatly improved.

Qun Hao This year, we will attend the exhibition in the name of the Institute of yarn splicing. The air mist twister C is mainly displayed, and Li Li has demonstrated the core spun yarn joint of pure polyester fiber for us. The joint is beautiful from the appearance of knotting. This Li is very proud of the twister with digital adjustment of twist parameters, all kinds of fibers, and many kinds of yarn structure can be twisted.

Zhejiang boyao Intelligent Technology Co., Ltd. At the exhibition, the concept of "self winding unmanned workshop" is refreshing. According to the general manager of Bao Yao Gu Li Jiang, "self winding unmanned workshop" contains three parts. One is the automatic high-speed management center, the two is the automatic yarn throwing robot, and the three is the automatic yarn packaging line. The three parts are organically combined to achieve the unmanned operation of the automatic winding process, thereby saving labor and improving production efficiency. At present, Bao Yao's automatic high-speed management center and automatic yarn packaging line are already mature products, and have been exhibited at the exhibition. The automatic yarn feeding robot is still in the stage of functional optimization, and it is expected to be formally launched next year.

Wanbao exhibited a small bobbin winder, which is specially designed for the cloth shop. It has four holes and a diameter of 120mm. All small bobbins with a big head less than 120mm can carry out the barrel on this machine. The main stream of winder can be reformed.