Crack The Supply Bottlenecks Of Melted Cloth, These Chemical Fiber Enterprises To Open Up The Mask Industry Chain To Play Bravely.

Although the development of epidemic situation has stabilized in China, the global epidemic is still spreading. All kinds of masks are still a shortage of anti epidemic materials, but the core material of melt blown fabric is still in short supply, which still restricts the further improvement of mask productivity in China.

Recently, in the eastern part of Jiangsu, Yizheng, the city and the city rush to work day and night. At the same time, the construction of 8 meltblown production lines has been received before emergency construction. Yizheng chemical fibre New tasks have been received to increase the production line of melted spray cloth. In the southwest of Yibin, Sichuan, another state-owned enterprise. Silvia group Melt blown fabrics have been successfully produced. More than that. The epidemic is at present. Hayes Moore Silk textile enterprises also extend the industrial chain to join the team of production masks. All these reflect the high responsibility of chemical fiber enterprises.

Overall, the resumption of production of chemical fiber industry is now steadily and orderly, and the market order is gradually recovering.

Yizheng chemical fibre

Construction of 4 new melt spraying production lines

In March 10th, the Sinopec announced that, in order to further enhance the market's ability to supply and stabilize raw material prices, 10 production lines and 18 tons / day of emergency production were launched on the basis of emergency production, and 6 additional production lines should be added to Yanshan petrochemical and Yizheng chemical fiber to increase the production capacity of 12 tons / day of meltblown fabric. The production lines of these melted fabrics are expected to be put into operation at the end of May. At that time, Sinopec will produce 30 tons / day melt spray cloth production capacity.

Sinopec spokesman Lv Dapeng Introduction, during the epidemic prevention and control period, Sinopec will actively increase production of meltblown cloth, and cooperate with local governments and industrial chain collaboration enterprises to stabilize the price of meltblown cloth and stabilize the current overheated market expectations.

This means that 4 additional melted spray production lines will be added to Yizheng chemical fiber, and 12 production lines will be built.

At 17 o'clock in March 10th, an imported fan from Shanghai was transported to Yizheng chemical fibre. This is the first key equipment arrival of the Yizheng chemical fiber production project with an annual output of 4000 tons. At 3 a.m. on March 11th, a truck loaded with 38 low voltage switchboards arrived at Yizheng chemical fibre from Shanghai, ahead of schedule.

In the field of melt blown fabric production, Yizheng chemical fiber has started from scratch. After receiving the urgent tasks issued by the Sinopec, in February 24th, Yizheng chemical fiber company officially launched the construction of 8 melted spray production lines. With the power of the whole company, the company acted swiftly, specially designed and operated, communicating, designing, purchasing, building and training.

In the current melt blown cloth project construction, the biggest bottleneck is the long time of delivery of the complete set of equipment, and the main equipment and outsourcing equipment involve more than 80 equipment suppliers all over the country. In this regard, Yizheng chemical fiber material procurement group and these equipment suppliers are connected by home and item by item, sending 11 teams of professional and technical personnel into the main equipment and outsourcing equipment manufacturers to supervise, supervise, urge, and urge the progress of their production.

The main equipment of the melt blown fabric project is heavy. When the material is in place, it will take two months to produce a melted spray production line normally. In February 25th, after receiving the manufacturing task of the main equipment of Yizheng chemical fiber 8 melted spray cloth production line, the relevant main equipment manufacturers quickly set up the project leader group and the combat team to work overtime. In the early days when Yizheng chemical fiber failed to go to the main equipment manufacturing site, every day through video docking progress, communication key equipment design and processing quality.

At 1:15 p.m. on March 16th, under the escort of a police car, under the guidance of an official vehicle of Sinopec Yizheng chemical fiber material procurement center, a main equipment steel platform truck carrying a 17.5 ton heavy melt spraying production line was rushed from Yizheng ten Wuli high speed exit to Yizheng chemical fiber factory area. After arriving at the construction site of Yizheng chemical fiber melted spray cloth project, it began unloading. ? This is the first batch of arrival materials for the main equipment of the Yizheng chemical fiber melted spray production line, which is ten days ahead of schedule. This indicates that the production line of Yizheng chemical fiber melted spray cloth has gradually entered the stage of equipment installation and commissioning.

All melt blown fabric production lines constructed by Yizheng chemical fiber are expected to be completed after April 15th and will be put into operation at the end of May.

Silvia

Melt blown fabric has been put into operation and its own mask production.

Yibin silliya group announced in March 11th that a brand-new melt blown nonwoven production line has been put into operation. This also marks a critical step in the transformation of Silvia to the field of medical and health materials.

Silvia group It is one of the leading enterprises of regenerated cellulose fiber in China. Its products include filament and staple fiber. Since the outbreak of the outbreak, silliya, with its own industrial advantages, has responded positively to the call of the Yibin municipal Party committee and the municipal government to devote itself to the "blocking war" of the epidemic.

At present, silliya has also built 14 mask production lines, including 2 N95 mask production lines. The newly developed melt blown fabric production line is located at one end of the mask production line, providing core material matching for its mask production. ? Fan Xianzhen, deputy general manager of Liya new materials company Introduction: "shliya" mask production line has been put into operation, and melt blown non-woven fabric is the core material of masks. Since the outbreak of the disease, the market price of melt blown nonwovens has entered the fast jump channel, and it is hard to get a price per day, or even money. In the face of this situation, Silvia decided to make use of the existing non-woven fabric industry foundation to open up the production chain of masks, and build its own melt blown non-woven production line. "

Immediately afterwards, Hu Wanjun, deputy general manager of Liya new material Led the equipment purchasing team to act quickly, and after many turns, finally purchased a meltblown equipment and organized the installation and commissioning work at the first time. But in the face of new equipment and technology, whether the company management or technical personnel have become "new people".

Sun Wenchong, technician of Liya new materials company Temporary orders, join the project team to participate in equipment debugging. "Before the equipment went to the factory, we didn't even know what the equipment looked like, and the technology was completely unfamiliar. In addition, in a special period, the market demand is large and the time is urgent. The equipment is basically manufactured by the manufacturer. This undoubtedly adds difficulty to the installation and commissioning of the new equipment. Sun Wenchong introduced.

At the same time, the shortage of staff on the production line is also a big problem. To this end, silliya group, Hester and other units quickly organized the manufacturing departments and functional departments to deploy personnel to support the construction and production of melt blown fabric production lines.

"Despite all the difficulties, we only spent about 4 days from the equipment to the factory, to the installation and commissioning, and to the successful commissioning of the melted cloth, thanks to our intensive self-learning and exploration." Sun Wenchong sighed with emotion.

From the whole process, silliya began to build melted nonwovens plant in February 3rd, arrived in February 27th, and produced the first batch of qualified products in March 2nd. In March 8th, the daily output of melt blown fabric exceeded 1 tons.

It is also understood that another melt blown nonwoven production line proposed by silliya will complete equipment procurement by the end of April. At that time, the melt blown non-woven fabrics can not only meet the needs of the production mask, but also sell abroad. In addition, the spunbonded nonwoven fabric and composite nonwoven production line, which are integrated with the mask production line, are also under construction.

Hayes Moore

Part of the mask equipment has been debugged and put into production.

Chitosan fiber It's located in Tai'an, Shandong. Hayes Moore Biotechnology Co., Ltd. The brightest sign on the body. ? The fiber has antibacterial, antibacterial, anti-inflammatory, hemostasis, analgesic and other good functional properties. It is an important raw material for producing protective materials for epidemic prevention. Since the outbreak of the epidemic, the medical masks in Tai'an have a large gap. Hayes Moore was listed as a strategic supply unit for strategic epidemic prevention in Tai'an. In February 1st, he received the task of producing masks.

Hu Guangmin, chairman of Hayes Moore Biotechnology Co., Ltd. Introduction: "after receiving the task, the company immediately prepared for preparations, began to purchase spunbonded fabrics, medical grade DFE99 melt blown cloth, ear belt, nose bar and other raw materials needed for the production of masks, and to pay close attention to the purchase of masks production equipment at the production base of Guangzhou mask equipment."

From heath Moore's own situation, the company was originally owned by the company. Shandong hathermore Medical Equipment Co., Ltd. There are a group of professional practitioners and GMP workshop of more than 100 thousand levels. However, due to urgent tasks, the company still needs to overcome many practical difficulties in a short time.

"In order to complete the on-line and production tasks of the epidemic prevention materials, the company has invested 55 million yuan on the existing resources, and has solved the difficult problem of procurement through various ways and channels such as the material docking group of the relevant associations, the government allocation, and self procurement. At the same time, due to the relatively centralized procurement, there is a certain pressure on the occupation of funds, but we take the power of the whole company to tilt the funds to the production of epidemic prevention materials. Hu Guangmin said.

In fact, in order to ensure that the production of medical masks can be implemented as soon as possible, the relevant departments of the local government have also given strong support.

For this, Hu Guangmin introduced. Heath Moore's "medical protective materials and products industrialization project" has been included in the "key points of reinforcing weaknesses in Shandong province". It has declared the Shandong provincial development and Reform Commission's "epidemic prevention and control key protection material production enterprise". In February 16th, the Tai'an municipal Market Supervision Bureau actively coordinated the Shandong provincial drug administration to set up a green channel for emergency examination and approval. ? The Shandong Hayes Moore medical device company, which entered the "green channel", obtained a medical device registration certificate and a production license in February 26th. It took only 10 days.

In addition, local cities and counties at all levels of drug regulatory departments also guide enterprises to mask production inspection, and reduce the cost of testing. This ensures Hayes Moore can produce qualified medical mask products as soon as possible.

As of March 13th, Hayes Moore part of the mask equipment has been debugged, and after the equipment is fully on-line, the company can produce millions of medical masks daily.

"Chitosan fiber and its products are always the core business of the company. But the epidemic is at present. The top priority of the company is to rush to the urgent needs of the country and study the needs of the country. Therefore, the focus of the company's first half development is to shift the focus of R & D and production to the above items, such as masks and protective clothing, and make timely adjustments to contribute to the country. "Talking about the development ideas of the first half of the enterprise," Hu Guangmin said.

Chemical fiber industry

Market order is gradually recovering in an orderly way.

Judging from the whole textile industry chain, since the resumption of production after the resumption of production, chemical fiber as one of the upstream raw materials industry, the recovery rate is better than its downstream weaving industry.

In the polyester industry's operating rate, statistics from Zhuo Chuang show that In March 11th, PX was 78.67%, PTA was 86.83%, polyester was 70.64%; in March 12th, PX was 78.67%, PTA was 78.03%, polyester was 71.32%.

In the PTA link, the recent factories adjust the device load timely according to the actual situation. In March 11th, a set of PTA 350 thousand tons of annual output of Yizheng chemical fiber was restarted. The device was shut down in February 5th. In March 10th, a PTA device with an annual output of 2 million 200 thousand tons was restarted in East China, with a load of about 5 in March 12th. However, in March 10th, a set of 900 thousand tons of PTA units in Southwest China was stopped for maintenance, and the restart time was to be determined. Since January this year, the nominal capacity of China's PTA has been about 58 million 220 thousand tons. Compared with the end of last year, the annual output of China and Thailand is 1 million 200 thousand tons and the annual output of Hengli Petrochemical line 4 is 2 million 500 thousand tons. At present, Hengli Petrochemical line 4 has reached full capacity.

The recovery rate of various types of chemical fiber enterprises has gradually increased in recent days. ? Zhejiang Jiabao new fiber group Located in Shaoxing Ma Hai Industrial Park, it produces 500 thousand tons of polyester filament and 400 thousand tons of polyester products annually. As of March 13th, apart from more than 100 Hubei employees, Jiabao other employees have basically reached the total turnover rate of more than 90%. Zhejiang Jia Ren New Material Co., Ltd. The main regenerated polyester fiber has been resumed by 100%. In the Jiangsu and Zhejiang provinces, an annual production capacity of 50 thousand tons of dacron and elastic wire enterprises has been resumed since February 20th, and its recovery rate was about 50% in March 1st. In March 13th, its start-up rate has reached 9. Main regenerated polyester fiber Haiyan Haili environmental protection fibre Co., Ltd. With more than 1000 employees, as of March 13th, their employees have been restarted, with a recovery rate of about 80%. ? Chen Hao, general manager of the company "Taking into account the downward pressure of the current market situation, the company will not consider increasing production."

According to the production and sale rate of polyester market, according to the statistics of Zhuo Chuang, the starting rate of weaving industry in Jiangsu and Zhejiang provinces has been raised day by day. In March 10th, it was 53%, about 64.5% in March 11th and 67.8% in March 12th. Under this background, the production and sale rate of polyester industry fluctuates. The production and sale rate of polyester chips in March 10th was about 31%, rising to 91% in March 11th, 45% in March 12th, and 24.5% in polyester March 10th, 120% in March 11th and 36.8% in March 12th, and 24.17% in 24.17% polyester fiber, 42.5% in 43.8%, 43.8% in March 12th.

Turning to the recent trend of the polyester market, an industry insider said that the "black swan" incident occurred in the crude oil market recently, and international oil prices fell sharply, and the price of polyester products in China was at a low level. Starting from March 11th, the start-up rate of polyester downstream weaving industry has been improved, and polyester factories have begun to sell short. Polyester filament sales in March, 11, suddenly rose because of the promotion of POY's three mainstream factories. Overall, the epidemic situation is still escalated, and the overall mood of the market is affected. It remains to be seen when China's polyester market will return to normal.

From the overall situation of nylon industry, the ~3 market was 13 days in March 9th, and the nylon market was flat. Most of the enterprises were in the state of "capital preservation", and the overall operating rate was about 74%. And the lace circular machine recovery rate of nylon downstream is in the range of 30%~60%, and the overall operation rate of warp knitted yarn industry is between 50%~70%.

Spandex is the main material for producing masks and ear bands. Since the end of February, many domestic spandex manufacturers have been running at full capacity. Recently, from the overall situation of the spandex industry, the demand for masks in the market for respirator protection is still very strong. The spandex market is more stable, and the production and sales rate is basically in a state of equilibrium.