361. Build Standardized Production With Automation Equipment.

In this time 361 degrees In garment equipment purchased, automation The proportion of equipment is very high. Take the cutting workshop as an example, the Eastman NV600, NA800 automatic cloth spreading machine and the Z7 automatic cutting system of high level are set up. The automatic cloth spreading machine automatically completes the work of driving, loosening cloth, delivering cloth, opposite sides, cutting materials and so on according to the length and the number of cutting tailored by the computer. Subsequently, CAD system The design of the garment piece and the digitizing information of the discharging are online with the automatic cutting system. The cutting workshop can operate normally under the condition that only a few people control the machine. Zhang Yuhui said that the increase in investment in the former equipment was mainly due to manual operation before the operation. The production efficiency was low and the output and quality were unstable. Automation equipment could minimize the uncontrollable factors.

"If the equipment is better, if it lacks manpower, it is only a display." Despite the fact that recruitment has been good at 361 degrees, human resources remain the top priority. This year, Guangdong, Fujian and other coastal areas, garment enterprises are facing severe employment gap. Many enterprises can only work 80% overtime. Under the shortage of workers, the average wage of workers increased by 20% to 30%, which further weakened the modest profits of clothing enterprises. Zhang Yuhui said: "in addition to improving the treatment of employees, it is also necessary to reduce labor intensity in order to retain workers. Automation equipment can solve this problem well. " In the 361 degree sewing workshop, the reporter saw several "schup" fully automatic rubber band machine, this automatic reformer can automatically feed, cut off the rubber band automatically, and stitch and form it at one time. "Although this machine is expensive, about 100000 yuan per unit, but the workload of each machine is three people, and it is very convenient to operate. The highest person can operate five machines, and the cost can be recovered in less than a year, and the quality grade has also increased a lot." Zhang Yuhui is very satisfied with this product.

In Zhang Yuhui's view, it is an inevitable trend for clothing enterprises to use automation equipment in large quantities. According to its introduction, at present, the mobility of sewing workers in garment enterprises is very large. The instability of personnel directly leads to unstable product quality, and automation equipment can make enterprises reduce their dependence on skilled workers and truly achieve standardized production. "361 degree plan to build a fully automated production line, is looking for partners." Zhang Yuhui said. As 70% of the garments are processed, 361 degrees are preparing for the construction of a laboratory for quality inspection and new product development.

Like most garment enterprises, the procurement process of the 361 degree production equipment is: using the Department to make the demand, then purchasing the Department to collect relevant product information, to consult with the distributors, manufacturers, inquiry, equipment, trial, objective evaluation, finalize the final price and sign the purchase contract.

As an image project, 361 degrees. clothing Almost all the equipment chosen in the production base is first-line brand. Zhang Yufeng believes that the quality of the computerized sewing machine is almost the same as that of foreign brands, but the stability is lacking. When the brand influence is evenly matched, buyers focus more on the service capability of suppliers. According to Zhang Yufeng, in the preparation, several brands were "defeated" because of their service problems. Taking cloth spreading machine as an example, a brand product of Taiwan was used before 361 degree, and the product quality basically passed the customs. But after sale service, it liked to "shirk responsibility" and was not in time, so it was eventually replaced by Eastman. Because of the lack of attention, the heavy machinery company was robbed of most of its original orders by its brother company. Iridium suspension system also almost lost millions of orders because of "1 data waiting for 7 days". "Time is money. In the fiercely competitive Chinese market, some foreign suppliers should adjust their response speed and mechanism to enhance their sense of service." Zhang Yufeng said.

Coated fabric is one of the most popular fabrics for sportswear. It is a fabric that has special functions such as waterproof, windproof and so on. According to Zhang Yufeng, the Z7 automatic cutting system of the cypress Z7 is very poor in cutting the fabric. At present, it only undertakes the task of tailoring, and the utilization rate is low. "Although the automatic bed is not suitable for the treatment of coated fabrics, in the spirit of customer responsibility, the supplier should analyze the advantages and disadvantages, and provide the equipment from the actual production angle instead of selling it." Zhang Yufeng hopes that the service of the relevant equipment suppliers can be more professional and attentive.

Zhang Yufeng is very optimistic about the development of modified equipment in the Chinese market. In recent years, the enterprises represented by schapp and Yicheng are guided by customer needs. By adding automatic auxiliary devices to improve production efficiency and reduce the number of workers, it is in line with the development trend of garment industry.

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