Undertake Two Projects Funded By The National Innovation Fund

Insisting on technological innovation, product development and innovation, relying on scientific and technological progress, enterprises can survive and develop. This is the truth of Changzhou reed company after practice.

In order to adapt to the technological progress of China's textile industry, in view of the fact that there is a significant difference between the quality and grade of the key textile accessories such as reeds and needle clothing in our country and the advanced level abroad, according to their own favorable conditions, Changzhou reed has insisted on research and development, and has undertaken two projects funded by the national innovation fund.

According to Shi Lingzhi, deputy general manager of the company, before accepting the innovation fund, the domestic and international water jet, rapier, jet and other reed and reed of industrial shuttleless were basically used in the past 100 years history of tin solder structure manufacturing and epoxy resin bonding technology. The production process is complex and can only produce low and medium reeds. There are defects such as easy deformation, easy breaking teeth and difficult maintenance in weaving, which seriously restrict the performance of shuttleless looms and the varieties, quality and grade of fabric weaving, which restricts the textile and silk industry to produce high-grade, high quality, high density and thin fabrics.

In order to meet the needs of the international and domestic textile market, the company developed a space adhesive bonded special stainless steel reed with independent intellectual property rights.

After the implementation of the project, the product has replaced the traditional tin reed structure and reed epoxy resin structural reeds. It has provided international advanced quality reeds for shuttleless looms in China's textile industry, weaving high-grade, high density, high quality fabrics and changing the fancy varieties. It has been adapted to the weaving needs of shuttleless looms and the needs of textile industry upgrading.

Before undertaking the new project, the company received the subsidy of the metal card clothing innovation fund. Compared with the advanced level in the world, the clothing of our country is still lagging behind.

At that time, the supply of low-grade needle clothing rack Market was in excess of demand in China, and the high precision needle clothing used for spinning still depended on import, which seriously restricted the carding of high quality and high quality yarn in China's textile industry.

The backward processing equipment seriously restricts the development of China's metal needle clothing to the advanced level of the world, which is short, dense, sharp, shallow and small.

In order to improve the quality of textile equipment and enhance the ability to earn foreign exchange for export, the company decided to aim at the international advanced level and develop all kinds of top-quality fine metal clothing according to the current situation of the domestic textile equipment industry and the demand for the production of fine and high density fabrics in the cotton textile industry, combined with the fierce competition in the international and domestic markets.

With the support of relevant national policies, the company has developed an internationally advanced LJ2000 high precision metal rack automatic production line (a total of 3 national invention patents and 3 utility models patents).

After the implementation of the project, the product can completely replace the traditional card clothing production equipment, which is conducive to improving the spinning quality and product quality in the textile industry.

At present, the company has 36 self-made and internationally advanced LJ2000 type high precision metal rack automatic production line, which has invested totally 120 million yuan.

The quality of products is up to the present international advanced level and will change the situation of high-grade needle clothing relying on imports in the next few years.

Through the implementation of the above innovation fund project, the company's technical equipment, technology level and product technology content have been greatly improved.

Up to now, the company has 14 independent intellectual property rights (4 invention patents and 10 utility models patents). It has participated in the formulation of 11 national and industrial standards (a number of reeds with the first national standard), and has formed the production capacity of 12000 sets of shuttleless looms, such as jet, water jet, rapier, shuttle and so on, and has maintained the leading position in the domestic market.

Ensure synchronization with international advanced technology

In the financial crisis, Changzhou reed company suffered a serious impact.

"Faced with unprecedented difficulties and challenges, we believe through market research and analysis that the biggest and most serious impact of the financial crisis on economic entities is the middle and low grade products."

Shi Lingzhi said.

For this reason, the company takes two steps: first, to grasp the internal management of the enterprise, to practice hard, to reduce the cost and enhance the competitiveness of enterprises through technological pformation; the second step is to pay close attention to product quality, actively improve product quality, develop high-tech products and cultivate strong brands.

Under the concept of "people without me, people have my essence", the company has been carrying out technological pformation, independent innovation and new product development in recent years, which has enhanced its ability to resist crisis and has achieved certain results.

Over the years, Changzhou reed company's capability of independent innovation has been greatly improved, and has set up an enterprise university research base in China's key universities, and set up an enterprise technology center.

Enterprises continuously introduce advanced production equipment and technology with the international advanced level, so that the modernization level of the company has reached a new level and equipped with industry-leading equipment conditions to ensure reliable product quality.

In recent years, enterprises have completed national scientific and technological tackling, national key technology pformation projects, national innovation fund projects and national Torch projects.

The successful development of the new product is not only technically ahead of China, but also fills the gap of related products in China, and achieves better economic and social benefits.

In 2009, Changzhou reed company also applied for the establishment of "Jiangsu special reed engineering technology research center".

The establishment of "center" is conducive to promoting the development of new special reeds, new materials production and manufacturing technology and related industries in China, and promoting the application of new technologies to upgrade and upgrade traditional industries.

"We must continue to carry out the national standards, strengthen the research of new materials, new processes and new structures, integrate with the international market as soon as possible, and vigorously explore the international market."

Shi Lingzhi said firmly.

In the past ten years, Changzhou reed company has introduced the equipment and technology of reed made in Japan, Germany, Spain and Austria with the most advanced international standards.

At the same time, the company has also strengthened close cooperation with major reed raw materials companies such as Belgium, Japan and Germany to ensure the material demand of high-grade, high precision reeds, metal clothing and other products.

In actively participating in the technical activities of the international reed organization, the company exchanges with the international reeds in a wide range of products, materials and technology management work.

The company has carried out technical exchanges with famous international reed manufacturing enterprises such as Japan Gaoshan company, Mu Di company, Germany SPALECK company, France bruckle company and Billy Latin American company, and has obtained a lot of useful information to ensure that it is synchronized or leading with advanced international equipment technology.