Hangzhou Open Source Independent Research And Development Printing And Dyeing Enterprise ERP System

Hangzhou open source independent research and development printing and dyeing enterprise ERP system

Under the trend of global economic integration,

The Clinton administration of the United States put forward the strategy of "information superhighway" in the last century, vigorously developed the Internet, promoted the revolution of the global information industry, and the American economy also benefited from this strategy.

While proposing the strategy of revitalizing new energy, the Obama administration highly appraised the development of "smart earth" based on the Internet of things, hoping to become a revitalizing strategic measure to stimulate economic recovery, which has attracted a lot of attention.

In any case, as a new round of IT technological revolution, the impact of the Internet of things on economic and social development will be compared with the Internet.

Some experts say that every economic crisis will give birth to some new technologies. The birth of these new technologies has become a huge driving force for the economy, especially industry, to get out of the crisis.

The Internet of things is such a new technology that makes the new generation of IT technology more fully applied in all walks of life.

Most importantly, its advent has broken the traditional concept of Separating Infrastructure from IT facilities in the past, integrating buildings, roads, railways, websites, networks and data centers into one.

In spite of the saying that the "Internet of things is blurred", it is too early to say what earthshaking changes it will bring to people's daily life. However, it is obvious that the great role and influence in upgrading and upgrading traditional industries, developing modern service industries and spawning new economic growth points are obvious.

The significance of Internet of things to the development of textile industry

China's textile industry has entered the best period of development in the new century, facing great opportunities for development in the post quota era, and also facing fierce competition from globalization. Especially the global financial crisis has seriously affected the textile industry.

The state promptly promulgated the "textile industry readjustment and revitalization plan", while alleviating the current outstanding difficulties, we should vigorously promote industrial restructuring, change the mode of growth and promote industrial upgrading.

This is the need to further consolidate and give full play to the competitive edge of China's textile industry and maintain the sustained and healthy development of the textile industry.

At present, the textile industry has passed the most difficult period. The first half of this year has been running well, showing a situation of rapid recovery of exports, strong domestic demand market, steady operation quality and rapid profit growth.

However, we must see that because of the complexity of the international economic environment, the export market is hard to expand further. Because of the uncertainties of domestic economy and the rising price of all kinds of resource elements, the traditional competitive advantage of textile industry will be more and more serious. The profit margins of enterprises will not be squeezed.

Therefore, structural adjustment and industrial upgrading are the primary tasks facing the textile industry. Strengthening information technology is an important way to achieve this goal.

Textile informatization has been advancing for many years, and has made great progress in the fields of enterprise management informationization and product design digitalization. However, the field of manufacturing and logistics management automation has just started, and is facing a series of application bottlenecks and technical problems.

With the emergence of the concept of Internet of things and the application of a series of related technologies, the Internet based information system has been expanded and extended to enhance the ability of on-line real-time data acquisition and processing.

On this basis, it is possible to manage production and logistics in a more detailed and dynamic way, which is bound to facilitate the popularization and application of manufacturing execution system (MES), supply chain management system (SCM) and electronic commerce system, improve the efficiency of information system such as ERP, expand the coverage of information system, improve the utilization ratio of resources, and enhance the overall level of information in the industry.

Textile and garment production needs the support of MES to achieve complete and precise execution process.

This requires a precise comparison of plans and implementation.

It is required that every link in the production process be recorded in a timely and accurate manner.

This is where RFID technology and other sensing technologies are available in the Internet of things.

Its application in every link of the production line can achieve real-time information management, flexible production scheduling, accurate tracking, and achieve effective support for MES, thereby avoiding delays and losses caused by human errors, greatly improving product quality and passing rate, improving production automation level and management efficiency of workshop.

Extending the Internet of things to the warehousing and logistics system outside the production line can greatly improve the efficiency of ERP, help enterprises reduce short goods, shorten delivery time, achieve differentiated production, accurately track logistics information, so as to achieve the goal of reducing costs and improving efficiency, and improving the management level of enterprises as a whole.

The comprehensive application of RFID has fundamentally changed the management mode of enterprises.

Further expansion and application to upstream and downstream enterprises can build a timely and accurate information chain on the industrial chain, so as to accurately track and trace product information, such as product safety, product quality and intellectual property protection. It can strengthen contacts with customers and speed up service response; information sharing among suppliers, manufacturers, distributors and service providers on the industrial chain will help to improve the ability of resource integration in industrial chain.

From a wider application area, the implementation and promotion of the state Internet of things will be a powerful impetus to the informatization of the textile industry, and it will be more far-reaching.

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Application status of Internet of things in textile industry

application area

The application of the Internet of things in textile industry is a pointer to the characteristics of the industry, and applies related technologies of the Internet of things to enterprise design, production, management, distribution, marketing, service and other links, including information management, manufacturing execution, quality control, traceability, inventory management, supply chain management and so on. It involves many subdivision industries such as textile, printing and dyeing, clothing, and even the whole industrial chain.

1. Information management

In the enterprise ERP system, only after the production is finished can the information be counted. It is not only timely but also easy to make mistakes.

After on-line automatic monitoring technology, all kinds of information can be collected in real time and processed in time, which will fundamentally change this situation.

2, manufacturing execution

MES can provide real-time production monitoring data, speed up the responsiveness of the system, greatly reduce production line downtime phenomenon, improve production efficiency, and ensure the correct use of labor, equipment and tools.

When WIP is passed the production line, it can monitor effectively and find problems in production in time.

3. Quality control

The RFID tag can provide additional quality information, which is added by different processes on the production line to make the product display its quality in time at the end of production, and greatly improve the efficiency of the quality management system.

4. Tracing and tracing

Due to the continuous improvement of the quality and safety requirements of the textile and garment market, it is required to accurately track and trace the historical information of the product.

Combined with CRM, SCM and other systems, RFID can comprehensively record a lot of information, greatly improve the service of enterprises, and also play the role of trademark protection and brand protection.

5. Inventory management

RFID can greatly improve the automatic management level of finished products, raw materials, accessories and other warehouses, and reduce the cost of manual outgoing and warehousing and error rate.

According to various search conditions, you can quickly identify the items you need from a wide variety of inventory items.

6, supply chain management

The application of the concept of Internet of things to the entire supply chain can provide more effective management of inter enterprise logistics.

It will play a wider role in inventory optimization management, product information tracing, pportation process monitoring, etc., shortening the delivery cycle, speeding up the flow of information in the supply chain, and enhancing communication between upstream and downstream enterprises.

key technology

The RFID mentioned in the above application is the abbreviation of Radio Frequency Identification, for the purpose of "RFID".

Although the name is strange, the mention of the second generation of resident identity cards is widely known.

It is one of the key technologies of the Internet of things.

RFID technology is a non-contact automatic identification technology.

In the IC chip, information is stored to form an electronic label. Each tag has unique identification code.

When the reader sends out radio radio frequency signals, it can identify the target objects in the range of several centimeters to tens of meters, automatically acquire relevant information, and then send them to the computer for processing.

In recent years, with the rapid development of large-scale integrated circuits, network communications, information security and other technologies, RFID technology has entered the commercialization stage and has been widely applied.

In China, RFID has been applied to public security, finance, industry, agriculture, medical and health, pportation, property management, tourism and other industries. The identity cards, bus cards, bank cards, access control cards and refueling cards used in our daily life belong to this category.

The technology has shown great potential for development and market space, and is known as one of the "most promising information technology in twenty-first Century".

There are the following differences between RFID and barcode application.

First of all, RFID is a non-contact technology. It has far more distance to read information. It can read and process multiple tags at the same time, do not scan one by one, and also track and locate tagged objects.

Secondly, RFID tags store many information, and can be modified dynamically. The time of writing is very short. Information access can be password protected and security is better.

The label has long service life and can work in harsh environment.

It can be embedded in objects, not necessarily on barcode like objects.

Because of the advantages of RFID technology, its application is not only a replacement of labels, but also a fundamental change to the management of textile enterprises.

The main problem is that the price is much higher than the barcode label. It is difficult to replace it at present. It is estimated that the application of the two kinds of labels must coexist for quite a long time.

It must be pointed out that RFID is only one of the many technologies of the Internet of things. In addition, it is applied to the sensing technology of the textile industry. It also includes other wired and wireless sensing technologies, such as infrared sensing, laser scanning, image ingestion, and a large number of special sensors and other information sensing devices.

Application level

Although the Internet of things is a new concept, many related technologies have been applied in the textile industry, forming a certain foundation.

For example, textile production monitoring and management system, on-line monitoring and monitoring system of printing and dyeing plant, production logistics system of garment factory workshop are typical applications.

It must be pointed out that, unlike most other government driven projects in other industries, the technological application of manufacturing enterprises depends on the needs of enterprises, which is a gradual process.

In addition, compared with other industries, the scale, capital and profit of textile and garment enterprises are relatively limited, affecting the application of some new technologies.

It has improved the efficiency; the cotton textile enterprises such as Wuxi cotton, Luoyang Baima and Tien group have implemented on-line data acquisition system for spinning and weaving equipment, and improved the real-time monitoring ability of the production process; the printing and dyeing enterprises such as Hua Fang share, Mei Xinda, Hangzhou and so on have applied the online inspection system of production process, and established a real-time monitoring network for dyeing production and energy system, which has played an important role in energy saving and emission reduction. Fujian rink company has adopted RFID technology in its finished warehouse and store, real-time data collection through electronic tags, and timely information sharing and communication with headquarters to solve long-term problems in warehouse management and supply chain management. YOUNGOR, nine Mu Wang and other garment enterprises also have applications in this field. Guangdong Yida company adopts RFID technology, picking, processing and packaging inspection of cotton, and it has spread all over the country's production enterprises and raw material bases in various provinces and cities.

Progress has been made in the development and industrialization of many related technologies in China.

The e system of Jingwei Textile machinery is the cotton spinning monitoring and management system and equipment matching; Xiamen soft Tong and Wuxi Huaming are developing cotton textile equipment monitoring system; Jiangsu Ding Feng has more users in the knitting enterprise; Hangzhou open source, Changzhou's printing and dyeing online detection and management system technology is becoming more sophisticated; Hangzhou Ike will digitally integrate the design and manufacturing management of garment enterprises; Beijing copper cattle will extend the logistics management technology of the workshop to clothing enterprises; Tian Ze Ying Feng applies RFID, and develops a garment production data online collection and management system, which is well promoted.

In addition, universities such as Xi'an Polytechnic University, Tianjin University of Technology and Wuhan Textile University are also working with enterprises to devotes themselves to the research and application of Internet of things technology.