Shandong Dai Yin Benefits From Raw Materials And Environmental Protection
Creativity without market is of no value at all.
This is divided into upper and middle planning, we invited 2014 spring and summer Chinese popular fabric evaluation activities to win the single award of 5 enterprises.
Let them share the experience of innovation.
The enterprise — — the best material application award, Shandong Dai Yin
Spin
Limited by Share Ltd is a representative enterprise in the field of denim fabrics in China.
The winning fabric of Shandong Dai Yin has been dyed with raw liquid.
fibre
It has made great breakthroughs in exploring the clean production of cowboy fabrics and getting rid of the fetters of cotton prices.
What challenges will traditional cowboy fabrics encounter at present? Cotton prices remain high and fluctuate greatly. Dyeing wastewater is difficult to handle.
Shandong Dai Yin's "raw liquid coloured denim fabric" was composed of cotton 38%, dyed polyester 38%, moisture absorbent 22%, and spandex 2%.
The reason why it can stand out is its breakthroughs in raw materials and environmental protection.
Xie Songcai, deputy general manager of the enterprise, summed up the research and development ideas of this fabric with "thinking and questioning the elements of denim fabric". The contents of his thinking and questioning include: cost, environmental protection coloring, color cowboy's popularity, comfort, washing effect and so on.
He further analyzed.
Cotton price
High and fluctuating, the high proportion of non cotton fibers on denim fabrics has become a research topic. Polyester is a synthetic fiber with high cost performance. It has development and application value on denim fabrics on meridian yarns.
The denim dyeing forms are indigo dyeing and sulphur dyeing, and pollution is produced and dyeing and finishing. The industry needs new dyeing forms or non dyed denim fabrics to achieve cleaner production of cowboy fabrics.
At present, the color denim fabric is popular in the market. The traditional production and dyeing methods are difficult to break through in environmental protection.
In addition, the application of high proportion polyester will bring about the problem of poor comfort. The use of moisture absorbent and perspiration functional fibers or functional wet finishing on fabrics can improve this phenomenon.
By means of technical means, a company can achieve a high proportion of raw liquid dyed polyester denim with pure cotton jeans washing effect, or has its own unique characteristics.
The new product has its novelty and also indicates its immaturity.
How to make the new product go smoothly to the market, Xie Songcai talked about the collaboration between R & D personnel and sales staff.
The R & D department carries out internal promotion of products to the marketing department in the form of ready-made garments, and introduces its raw material application, textile form, dyeing and finishing characteristics, water washing, physical and chemical indicators, advantages and disadvantages of the fabrics, so that marketers are familiar with the new products.
The R & D personnel and marketers will enter the market to communicate with customers, explore new products application and improvement plan, and continuously improve them to meet the demand, so as to bring them to the market quickly.
What problems will new products encounter in the market and how can enterprises overcome them? Xie Songcai said that the market is accustomed to traditional products and usually needs a process to accept new products.
Enterprises will extend the development of new products to
clothing
Design and clothing washing to allow downstream customers to see the final effect.
New products usually produce more complicated links, how to use new raw materials, how to mix multi component fibers, and whether to add new equipment.
For this reason, enterprises will first ensure that raw materials are kept in stock and there are channels for sustainable acquisition. Besides, enterprises will maintain information flow with the union of raw liquid dyeing of the national textile product development center, and more importantly, the green channel system will be implemented for new product enterprises.
About the enterprise's investment in new product development in recent two years, Xie Songcai said that the enterprise formed a cooperative relationship with Donghua University, Wuhan Textile University, Tianjin University of Technology, Zhongyuan University of Technology and other institutions, collaborate in research and development around the new textile technology, and adopt a new product research and development task system.
Under the technology center, the development of the subject system is carried out, and the R & D topic adopts team combination.
Textile products
What subjects are involved in the development project? The project leader can organize his own business according to his needs, so that he can mobilize the enthusiasm of research and development personnel and complete the project quickly.
Because of this, enterprises in recent years in non cotton products and new structure
yarn
The research and development has achieved excellent results. New technologies and products such as dyed fibers, intrusive colored slub and embedded spinning have been developed successively.
In the chat with Xie Songcai, you can feel that Dai Yin is an enterprise with great concern for innovation and learning.
He said that enterprises have participated in the ten China fashion fabric review, and every time they have harvested, the R & D personnel will carefully study the information provided by each award winning fabric, and absorb materials for the fabric design of enterprises.
For example, they have been inspired by the 3D effect fabric that has been selected from this evaluation campaign. The denim fabric with indigo blue is developed after dyeing and dyeing with bleaching and dyeing. It can form a denim style with color change and personalized washing through simple washing. The fabric is novel and unique.
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