Shoe-Making Enterprises Carry Out "Machine Substitution" With Considerable Scale.

This year, Dongguan municipal Party Committee No. 1 arranged 12 million yuan to implement the "machine substitution", the operating rules have not yet come out. Labor intensive enterprises are already eager to wait: transfer leads to the decline of domestic sales of production equipment, and technology and talents become the bottleneck of the growth of automation industry. The spontaneous "machine substitution" has already been quite large. Media reported last week that a large number of systems were made because of the appreciation of the renminbi and the rising cost of labor. shoes Enterprises are carrying out intelligent upgrading to promote Houjie. shoe machinery The export growth of enterprises exceeded 30%.

However, careful study is another aspect. "Exports are increasing, domestic sales are dropping, and some have fallen by more than 50%." Wang Jingwen, President of Dongguan shoe machine Association, bluntly said that the transfer of labor-intensive enterprises to Southeast Asia is leading to a sharp decline in domestic orders. In addition, technology and talent restrict the development of the whole industry. He estimated that the real growth of the shoe machine industry in Houjie would be 5 years longer.

　 After the financial crisis, the momentum of automatic growth is beginning to show.

The growth of Dongguan's automation industry began in 2011. Take Dalang as an example, after the financial crisis, the government began to subsidize enterprises to purchase CNC looms, and each CNC loom can replace 6 to 8 skilled workers. This policy promoted the contrarian growth of the more than 3000 woolen enterprises, and also made the "millionaire Street" of Dalang silver road.

It is understood that in 2011, the number of numerical control looms in Dalang was over 20 thousand, and the number of enterprises selling CNC looms on Yin Lang Road increased from more than 100 to more than 100.

Thick street shoe machine enterprises also benefit. Media reported last week that due to the rising cost of labor and so on, a large number of shoemaking enterprises began to shift from manufacturing to "intelligent manufacturing", and some high-quality shoe machine enterprises increased their export sales by more than 30% last year. For example, the new R & D dual color double needle sewing machine has been well received, and sales increased by nearly 30% last year, mainly driven by exports.

　 Labor intensive industries transfer to reduce domestic orders

The situation is very good. The president of Dongguan shoe machine Association and Wang Jingwen, general manager of Ling Ling industry, are not relaxed: "exports are increasing, domestic sales are falling, and some enterprises have fallen by more than 50%." In Wang Jingwen's view, the growth of the export market is due to the loss of domestic orders. 80% of the foreign shoe companies in the name Ling industry have transferred to foreign countries.

In order to keep the market share, they have set up branches in three countries in India, Vietnam and Kampuchea in the past year, and will also enter Burma and Indonesia this year. "We don't need to move with customers, but we must keep up with after-sale services." Yesterday, Wang Jingwen, who had just returned from Burma, was tired.

The domestic and foreign markets have changed, and the overall increase is not large. Wang Jingwen bluntly said that the development of the whole shoe machine industry in Dongguan is not optimistic. "Automatic production is not a new machine, it can be reduced from 1000 jobs to 300 jobs, but first reduced to 900, then to 800, 700... It will take years. " Wang Jingwen introduced that after shoemaking enterprises bought a shoe machine, they also need to introduce mechanical arms and other matching machines and corresponding technical personnel, and all production processes should be readjusted to adapt. It is very difficult to get instant results. On the contrary, transfer to Southeast Asia can cut labor costs directly. A large number of shoemaking enterprises in China are not willing to spend money on expensive equipment to upgrade.

　 Children's education is hard to automate.

We all know that the trend of automation in the future is changing in this direction, but the most difficult thing is the lack of talents. In January this year, the Dongguan municipal Party committee and government work report put forward to encourage enterprises to replace machines, such as arranging 12 million yuan subsidy to transform the enterprises of numerical control equipment. However, this 12 million is only a drop in the bucket, and looks forward to the support of talents policy level. The core technical backbone of enterprises is between 30 and 40 years old. They are most concerned about their children's education. They are willing to earn less and return to a good school. Can the government solve this problem?

　　 Wages have not risen too much.

Hongkong rich well machine Liang Xiangchao, general manager of human limited company, also believes that the domestic market has not yet been aroused. Rich wells take root in Fenggang. According to their statistics, 5 years ago, there were at least 20 enterprises in Fenggang employing more than 5000 people, and last year, they fell to less than 5. A large number of enterprises are moving outwards. Only a small number of powerful foreign enterprises have upgraded their workshops and reduced their employment by introducing intelligent devices.

His company mainly produces manipulator. Orders for this year increased by three or four over the same period, mostly from Shenzhen. "The minimum wage in Shenzhen is 1808 yuan, plus all kinds of benefits, to about 4500 yuan. At present, the salaries of employees in Dongguan are more than 3000 yuan, and wages have not risen enough. " Liang thinks that Dongguan's market is very light, and the mainland cities have fewer orders.

And, Dongguan A large number of enterprises face many obstacles even if they want to cut into the automation era. For example, many enterprises still use the molds purchased three or four years ago, and can not be connected with new automation equipment. All replacement costs are huge.