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Analysis Of The Mystery Of Big Data Behind The Red Collar Suit

2014/6/5 18:22:00 76

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UPS. Who is the largest customer in Shandong? /p >
In the sense of "P", it will be a multinational company headquartered abroad. Frequent international business can not be separated from UPS or DHL. But this is not the case. It is precisely a prestigious clothing company, Qingdao red collar Group Co., Ltd. (hereinafter referred to as the "red collar"), which has provided UPS China with large orders. Half of the Chinese enterprises that are tailored for their suits are from overseas. An American agent can issue more than 400 sets of custom-made orders every day, with a price of 1000 dollars per set of customized suits, so that they don't have to worry about the cost of cloth and clothing up to $130 per trip to the US. 
 if the story is over, this is just the success story of a three stream foreign trade company. The industry will see more mysteries: how can such a number of customized suits be made? 
 "industrialized customization" /p >
In the traditional concept of http://www.91se91.com/news/index_c.asp > > http://www.91se91.com/news/index_c.asp > /a, customization and industrialization are often a natural antonym. Custom-made Western-style clothes often mean manual, manual size, manual version (Note: design suit version), and then hand made rough with cheap cloth, after guest try to wear it again, if the effect is not good, the production and modification of the blank will probably come again, if after repeated, at least three months have passed. So Western-style clothes customization usually takes three to six months. If we manufacture according to the traditional mode, such a number of customized suits can hardly be produced. A famous suit brand in China, a small custom production line, produces only five sets a day. 
 recently, the reason why the red collar suddenly became famous is to solve this problem: to meet the individualized demand with large-scale industrial production. The reason is that it has developed a customized platform for its own -- RCMTM (REDCOLLAR made to measure, personalized red collar suits) for men's clothing and customization. 
 the name sounds a bit awkward platform, so that the red collar can produce 1200 suits every day. "The suit of a suit needs only 7 working days, and it is finished all at once." Li Jinzhu, executive vice president of red collar group, said. 
On the afternoon of May 22nd P, Jimo, Qingdao, Shandong, the reporter saw the platform in the red collar suit coat processing workshop. Its core is a set of large data processing system which is made up of different body sizes. 
 < < a > href= > http://www.91se91.com/news/index_c.asp > manual customization > /a > the key to the output of western style clothes is playing the plate. In the production of customized suits, playing the plate is equivalent to the drawing design before building. In the first tier cities, if you want to find a mature typing master, you won't have 10 thousand monthly salary. And a mature version of the instructor is only two of the maximum daily output, there will be errors, which will lead to repair rate. If you insist on using manual typing, you need at least more than 500 typing masters every day to produce more than 1200 suits of red collar. It is unthinkable to find such a large number of skilled print masters, and the cost will be very high. 
 red collar stakeholders explain that the key to RCMTM platform is to replace manual typing with big data system. Entering the workshop, the first step of the process is the system, which is called CAD (Computer Aided Design) department. What needs to be explained is that CAD is not the first to create a red collar. The key lies in the big data processing system running in it. 
 reporter saw more than 30 people busy sitting in front of the computer, and randomly came to a Liu surname worker. In her computer system, the reporter could see that in one second, he processed 24 orders from 66 to 90, with more than 50 technical details in each order. After entering the customer's body measurement data and details, it will automatically produce the so-called version. 
 in the ironing process, the reporter saw a non lined Western-style jacket. The color of the gaudy and the style of the short windbreaker showed that his owner was quite fashionable. The customer was an American who finished the plate at 10:22 the night before, from the United States to the red collar earlier. 
 this system has brought the rapid development of the red collar custom business, bringing new vitality to the red collar in the traditional manufacturing industry. The red collar has achieved an increase of 150% over the past year in terms of production, sales and profit targets when the service companies are suffering from high inventory. In addition to rolling orders and profits, it also brings more attention to the red collar. 
Zhang Ruimin, chairman and chief executive officer of Haier group's board of directors, was very much recognized after the visit. He also allowed hundreds of middle and upper level leaders of Haier group to go to red collar study in 9 batches of P. The red collar is also published as a typical case in the information and industrialization in-depth integration of cadre knowledge Reading published by the Ministry of industry and information technology. Even CCTV's news network has reported more than three minutes. 
 < a > href= > http://www.91se91.com/news/index_c.asp > > big data < /a > and tailoring > /strong > /p >
 "at first we wanted to buy a ready made system, but we could not buy it, and no one studied the system. So we invest money ourselves. Red collar group chairman Zhang Daili said. So far, red collar has been put into 260 million for 11 years. 
 to build a big data system, the hardware is obviously not the most important thing. The first factor is massive technical data. As mentioned earlier, the core issue of industrial production to meet individual needs is to solve manual typing, that is, after entering body size data, CAD will automatically match the most suitable body version. In the process of CAD typing, according to the calculation, the change of the 1 data will cause synchronous changes of the 9666 data, such as shoulder width of one centimeter, and other parts of the body will change, and there is a strong cohesion relationship. "This is impossible without big data." Li Jinzhu told reporters. 
 of course, at the beginning of 11 years ago, red collar and Zhang agent certainly did not know what big data were, but "we are doing according to the method of big data." Zhang agent told reporters. Red collar has been accumulating data for many years, so far it has accumulated 1 trillion data. The fact that the size of the data is true has aroused some authority experts' suspicion. He has even come to ask for evidence. After listening to the explanation given by the red collar, the expert said this was the way he had guessed before. 
 the key problem after having data is how to use it, that is, what kind of mathematical model should be established. "Building models is the hardest part." Li Jinzhu told reporters. The red collar set up a team of 100 to 150 people, who first set rules and set up databases according to rules. After the test sample is made, there is an unsuitable place. The red collar will change the rules again. Changing rules constantly, changing database continuously. For example, the waist circumference and the crotch data are associated. The rule of design begins with waist circumference plus big crotch lengthening, but later it is found that this association is wrong, because the human body does not take into account the more complicated things, so the rules change again. 
 now, this system is still being perfected. However, the rate of satisfaction has been reduced to 1/10000, which will be special to some extent, such as the disabled. "Yao Ming has no problem. No matter how tall and fat." Zhang agent said. 
 RCMTM platform has two key advantages: the first is the big data system, which solves the problem of plate making, but it is not enough to solve the problem of big data plate making. Next is how to implement the edition, "how to cut a piece of clothing, and how to allocate this piece of material (cutting material) to every line after the cutover." Zhang agent told reporters. Then there are how to sew, ironing, quality inspection, warehousing and so on. If it is not for the production of customized products, the assembly line operation is very simple, because all products are basically the same, the process and the links are easy to be standardized, but the customized products are made according to everyone's body data. Each piece on the assembly line is different and how to standardize it. This requires a red collar to re adjust the production line. 
 "there are three thousand people in the red collar factory. I take it as a laboratory." Zhang agent told reporters. At first, the red collar took out a team test, then extended to an assembly line, then expanded to a workshop, and finally extended to two workshops and three workshops, which equals ten years to build a laboratory. 
 "I believe I am the only one who can take three thousand people to make a laboratory in the world." Zhang said that although the heroic, but the process is difficult. In order to build this platform, Zhang agent has a maximum of thirty nights a year and a rest in the morning of new year's day. In the workshop, he has the same working place as all the workers, studying this matter every day. "I want to tell the class leader," draw them on the blackboard and tell them that you must change now, and that is the right thing to do in the future. " 
 nowadays, the red collar system consists of more than 20 subsystems, all driven by data. Every day, the system will automatically arrange, automatically cut, automatically calculate and integrate the version. These are all done manually. Nowadays, a group of customer volume data is completed and customized, and the whole process of service is done without manual transformation, paper transfer, data completely open and real-time sharing transmission. To achieve "online" work instead of "on-the-job", every employee works on the Internet terminal. 
 the reporter saw in his workshop that after the big data plate making of CAD department, the information will be transferred to the preparation department of the cloth, and the cloth will be prepared according to the order requirement, and the cutting department will tailor it according to the requirements. After cutting, different sizes and colors of cloth are hung on a hanger according to the requirements of a suit, and a RFID tag is also worn. In the next few processes, each worker has an identification terminal in front of each worker to identify RFID tags, and produce technical data, such as lining, buttons, sleeves and so on, according to the detailed requirements of the labels. 
In the interview with P, he happened to meet Jefrry from the 68 Bespoke company in England. He hoped to make a batch of clothes this time and hope to become an agent. He told reporters, "similar systems are first seen in China." 
 obviously, the red collar is significantly different from many garment factories. Through the big data system and the corresponding process changes, it has realized the transformation of traditional garment enterprises. Zhang thinks that his workshop is no longer a simple manufacturing factory. He specially told reporters, "boy, you can remember that the digital 3D printer mode enterprise under big data." He thinks that every garment in his factory is printed out. 
 what is interesting is that before the red collar has a larger volume team, now 90% is going to do other work, because always can not turn around, now the remaining two are also often wrong, but a new white paper is no problem. "He did what he wanted to do because he was obedient. The guarantee is good. Anyone who thinks is bad. Li Jinzhu said yes. 
Red collar has trained thousands of people in quantity training since P. However, some people were poached by competitors, but strangely, after learning this simple volume method, competitors could not make customized clothes. Zhang explains the mystery: "the data I want is read by my software, and I have my rules, my code." In the red collar, when the data of these quantities are input into the system, the system will solve the problems of the corresponding body characteristics, which are done by the master's experience before, and digitally. In a word, its volume volume data match with its big data system. Only learning volume method is meaningless, and at the same time, it can get its big data system.