Sun Ruizhe: Intelligent Manufacturing Leads The Upgrading Of Textile And Garment Industry
Intelligent production is the inevitable path of pformation and upgrading of traditional textile and garment industry.
However, intelligent manufacturing is the inevitable way for the pformation and upgrading of the traditional textile and garment industry and towards the textile power camp.
The intelligent manufacturing plant will become the mainstream channel for consumers' personalized demand and direct supply of manufacturing enterprises.
The machine can cut a pair of jeans in 18 seconds and complete the wash effect in 3 minutes.
AI Sida Garments Co., Ltd. through independent research and development of intelligent laser engraving and cutting machine, production efficiency has been greatly improved, the cost has been greatly reduced.
"In the future, more companies need to use our smart tailoring technology."
In the view of founder Fan Youbin, intelligent manufacturing is the inevitable way for the future pformation of the traditional garment industry, otherwise it will be eliminated by the market.
Tian Qiming, chairman of the company, believes that in today's high labor shortage and high labor costs, the pformation of intelligent manufacturing is one of the effective ways for the traditional manufacturing industry to get out of the current difficulties. It can help enterprises improve their profit margins and increase their core competitiveness.
"
Made in China 2025
It is proposed that China should pform from a big manufacturing country to a manufacturing power in 3 10 years.
Specifically to the textile and garment industry, it is also facing the pformation from "big" to "big and strong", but this is also an opportunity and a challenge.
China's textile and garment industry can only survive in cracks if they are brave in trying and innovating and following the route of intelligent manufacturing.
Vice president of China Textile Industry Federation
Sun Rui Zhe
It is believed that the textile and garment industry has the foundation and advantages to advance into the world's textile power camp.
However, intelligent manufacturing is the inevitable way for the pformation and upgrading of the traditional textile and garment industry and towards the textile power camp.
From the existing path, the textile and garment industry to promote intelligent manufacturing is bound to promote the construction of intelligent manufacturing cell, intelligent production line, intelligent workshop and intelligent factory from the aspects of intelligent product design, intelligent key processes, supply chain optimization and control.
At the same time, we should actively cultivate new mode of production, combine the characteristics of automobile, machine tools, communication equipment, textile and other industries, promote intelligent manufacturing application demonstration in key industries, and constantly explore new manufacturing modes such as large-scale customization, cloud manufacturing, and so on.
Intelligent manufacturing leads the upgrading of textile and garment industry
Yu Jianyong, academician of the Chinese Academy of engineering, believes that
Intelligent manufacturing
The ultimate goal is to achieve intelligent manufacturing, not only based on the rapid response of individual needs, personalized customization, fast delivery system, but also based on the integration of Internet technology into the industry.
"To enhance the level of intelligent manufacturing, we should start with developing intelligent equipment, develop intelligent and digitalized high-end textile equipment design technology platform based on information architecture, and carry out the human engineering engineering design of textile equipment to realize the numeral intelligent control of production equipment in each process."
Yu Jianyong said that the digitalization and intelligent management of all kinds of textile and equipment on-line automatic detection and design, and the production and marketing management industry chain, will further promote the realization of Intelligent Manufacturing in China's textile industry.
"C2M platform is actually a system thinking, including the front market development system, backstage support system and the middle big customer system. This is a complete value chain.
In the final analysis, what we are doing is to integrate resources and integrate resources such as R & D, supply chain, designer and so on.
In the past 10 years, the red collar group of Qingdao has accumulated more than 2 million custom-made version data, including edition, style, technology and design data, said Zhong Kang, a doctor of the Software Institute of the Chinese Academy of Sciences and chairman of the red collar group of Qingdao.
Relying on the huge data model, red collar is now like a "data factory".
The intelligent manufacturing plant will become the mainstream channel for consumers' personalized demand and direct supply of manufacturing enterprises.
Intelligent production is a major trend and leads.
Textile and garment industry
Transformation and upgrading.
Qingdao red collar group is the best example.
Through the introduction of the information management system and the individualized, small batch and customized consumption trend, the integration of customized customization and large-scale industrial production, customer oriented and big data as the tools, the "c2m" mode is implemented, and the products are sold to consumers directly. With the help of resource integration and information process reengineering, a fast supply system is established, and each employee is pformed into a "robot" capable of being changed. According to different standard instructions, the price of customized suits, which are all hand-made and frequently priced at tens of thousands of yuan, is reduced to several thousand yuan.
Intelligent technology can ensure the optimal allocation of personnel and workstations in the production process, and make real-time adjustments according to actual production conditions, so that the production efficiency of enterprises has always been maintained at a higher level and has made considerable progress.
Effective coordination of man and machine to release the maximum efficiency of intelligent equipment
Intelligent production is the inevitable path of pformation and upgrading of traditional textile and garment industry.
However, with the continuous upgrading of machinery and equipment, the requirements for the quality of the operators are higher and higher, that is, the demand for advanced technical personnel and equipment maintenance personnel is increasing.
Experts said that only the effective coordination of human and machine can release the greatest efficiency of intelligent equipment.
In the view of Shi Xiaohui, deputy general manager of Longfeng textile, the upgrading of enterprise equipment and the upgrading of front-line talents should only achieve the effective coordination of human automation and machine automation, so as to maximize the realization of lean management, thereby reducing the production and operation costs of enterprises.
Li Huatao, director of the Jinjiang industrial technology center of Harbin Institute of Technology, said that the quality requirements of the automatic machine operators must be higher than those of ordinary workers.
Because the automation platform is generally intelligent and semi-automatic or fully automatic control, its digitalization, networking and modularization are high, so the quality requirements for operators will be relatively high.
"If the manual operation is not professional, intelligent equipment will not be able to play its desired effect."
The era of industrial 4 has arrived, and information and physical systems will trigger a new round of industrial revolution.
For the traditional clothing industry, enterprises need to have the determination and courage to innovate, and the cultivation of talents can not be ignored.
Whether the operation of automated machinery or the development of new intelligent technology path is inseparable from high-quality talents.
For the advantages of intelligent manufacturing, Xia Lingmin, vice president of China Textile Industry Federation, summed up as follows: first, personalized customization can effectively integrate economies of scale and individualized products and services; two, it can improve the operation efficiency and reduce operating costs through system optimization; the three is to promote the formation of new formats and new modes, especially the trend of service-oriented manufacturing, and the four is to improve the efficiency of resource utilization.
How can we make the advantages of intelligent manufacturing get the most effective release? Training high-quality talents and achieving effective coordination between man and machine is the top priority.
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