Several Problems In The Digital Printing Of Wide Family Textiles
On the basis of years of experience, I will speak out the practical difficulties encountered in the digital printing of wide household textiles, so as to arouse your thinking.
The first question is: computer storage. This question may surprise many people. Why is the computer ranked first? In fact, the requirement of wide width home textile is very high, because the data of these digital printing documents are usually very large, far beyond the other narrow digital printing pattern data.
In other narrow fabrics such as clothing, toys, shoes and hats, the pattern of flowers will be relatively small, and the delicate patterns are relatively easy to make. But in the case of home textile with wide door width, even if the pattern is only 300dpi resolution, the file size will usually reach several G! But this is only limited to the single image after merging. If there are many layers of design draft, it may even reach 30G. The biggest file I encountered is 25G.
Many times, even if these home textile documents are made, a computer can make more than 95% of the national digital printing manufacturers headache, because their computers can not complete the task. If the resolution is reduced, for many details, such as very fine lines, printing will be lost or distorted, so that the final requirements of customers can not be achieved.
In other parts of the country, the non home textile digital printing company may be the first to neglect computer problems.
Nantong
This is the first issue.
[second question: heat pfer paper for home textiles] before 2015, China did not have the capacity to produce 3.2 m super wide thermal pfer paper.
Why is the technology of foreign wide pfer paper more mature and wider than China? The reason lies in: on the one hand, the living standard of the country is improving gradually. In recent years, people have gone to pursue larger living space before they want to sleep in a bigger bed.
On the other hand, China's metal materials science has affected a lot of things, including the problem of deformation of wide profile equipment.
In China, high, large and long profiles have always been a difficult problem. This is why the digital printing machines abroad have been used for many years without much loss of hardware.
Therefore, the reason for the high price of wide sheet pfer paper is that the processing level of equipment profiles is limited in addition to base paper, consumer groups and recipes.
The third question:
digital printing
Material selection and deformation of the domestic wide width digital printing equipment causes the domestic equipment to be more easily worn and deformed, thus greatly increasing the damage rate of the machine, which virtually increases the use of the equipment.
cost
It has slowed down the development of wide digital printing.
I have seen many domestic wide width digital printing equipment main girder and steel plate, obviously weaker than foreign material selection, price difference will also manifest clearly on this.
But what we have to mention is that the speed of domestic manufacturers' follow-up is faster than we can imagine, and more and more domestic equipment and components have been compared with the products of importers.
[fourth question: train of thought] in this home textile digital printing market, which has been occupied by a wide range of equipment, there is a peculiar phenomenon of "wide and narrow" special products. It makes the 2.5 meter door digital printing products, processing unit price less than 10 yuan.
When we all feel that the 2.5 meter door active digital, less than 10 yuan to do, certainly no business, but in fact, some manufacturers have used the advantage of unit price to open the large-scale digital printing process, which is also the vitality of thinking innovation to bring the wide digital printing market.
In principle, machinery and equipment are more invested, operators need more, the plant area needs more, but the unit price is lower, which is only suitable for Nantong market.
In the wide range of fabrics, a small number of ink consumption is very small, with their own pre processing equipment to deal with, these seemingly unreasonable methods, but there is a huge market, because most of the home textile products are refined and pure and fresh, but the clothing is just the opposite, not too.
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