"Cutting+Sewing" Industry 4.0 Fuyi Never Stops
With the global Textile industry With the further adjustment of the pattern, the development of China's textile industry is facing the "double squeeze" of the re industrialization of developed countries and the acceleration of industrialization of developing countries. China's textile industry is in a critical transition period from large to strong. In recent years, the efforts of Fuyi Group (hereinafter referred to as "Fuyi") in equipment automation, intelligent manufacturing and other aspects have played a positive role in promoting the transformation and upgrading of China's textile industry High speed multi needle shuttle quilting machine, automobile panoramic sunroof sunshade intelligent complete set of equipment, etc. have won praise in the industry. "Compared with Germany and other advanced European countries, China Textile enterprises There is still much room for improvement. In the future, the connection between the automation layer of equipment and the production management system of intelligent factories will be more seamless, so that intelligent manufacturing can be realized and personalized customization needs of different users can be met. " Fu Zhongbao, deputy general manager of Fuyi, said.
Intelligent manufacturing, the general trend
Automatic production line for hemming quilt core
From October 15 to 19 At the Shanghai ITMA International Textile Machinery Exhibition held in May, the whole exhibition area of Fuyi was surrounded by the core automation production line. It is reported that the highlight of this automated quilt production line is that the front end can be connected to the carding system, and the back end can also be connected to the folding, packaging and hanging system. From the whole volume of Industry 4.0 It only takes three workers to complete a production line from the fabric to the final quilt core products. It can complete 2.5~3 quilts in one minute, and it can produce 1200-1500 quilts a day based on 8 hours The quilt can greatly reduce the labor intensity, improve the production efficiency of the enterprise, and maximize the automatic production.
The core unit of Fuyi fully automated quilt core production line - Fuyi computer automatic copying four side sewing machine can be widely used in quilt core, mattress, Bedspread cover It can be said that Fuyi has been in the forefront of automation in the process of sewing soft fabrics such as mattress protective covers and blankets.
On the whole, the automatic production line of quilt core with independent intellectual property rights exhibited by Fuyi this time can be said to overturn the traditional operation mode of home textile, realizing the automatic flow process of drawing, clamping, quilting and cutting, thus eliminating multiple procedures such as cloth cutting, and also realizing the maximization of enterprise interests.
"At present, the common types of quilt cores on the market are hemmed quilts, bonded quilts and padded quilts. For these types, Fuyi has developed different automated production lines, which is the unique technology of Fuyi. At the same time, Fuyi's products have begun to cover people's clothing, housing, transportation and other aspects, and have" software+ The production advantage of the integration of electronic control and machinery. At the same time, it will gradually realize intelligent sewing equipment and information management system. " Said Wang Junling, general manager of Tianjin Baoying Computer Machinery Co., Ltd.
Diversified development, leaving no weaknesses
Intelligent double-sided sewing equipment for automobile panoramic sunroof sun visor
Fuyi is located in Tianjin Baodi Economic Development Zone. The total investment is 150 million yuan, covering an area of 75500 square meters, with a building area of 4.3 10000 square meters. The Group has six wholly-owned subsidiaries: Shenzhen Yingruiheng (CAD software), Tianjin Yingruian (CAM software), Tianjin Baozhong Electromechanical (machining) and Tianjin Fuyi Times( Import and export trade), Tianjin Baofu Labor Service (labor service), Fuyi Intelligent Technology Co., Ltd( Hong Kong RPAI). Fuyi, a national high-tech enterprise, a national intellectual property enterprise, and one of the top 100 enterprises in China's light industry, also has a lot of research on the intelligence and automation of clothing and home textile equipment.
in recent years, Ferrell Our products have covered two fields of cutting and sewing, including CAD software series, plate room equipment, cutting equipment, laser equipment, sewing equipment, embroidery equipment, quilting equipment, and computer electronic control 8 Large series. Master the six core technologies of software, computer, electronic control, machinery, laser and intelligence, and integrate R&D, production and sales. At the same time, it owns the world famous brand "Richpeace" Many countries have applied for registration and registered in China.
In addition, the enterprise has also successively passed the ISO9000 quality management system certification, all products have passed the CE safety certification, and has more than 300 patents and 30 Several software copyrights, and has won dozens of science and technology progress awards from China Textile Union, China Light Industry Union, Tianjin City and Shenzhen City. Director of China Sewing Machinery Association, member of China Textile Machinery Association, director of China Garment Association, executive director of China Knitting Association, director of China Industrial Textile Association, executive director of China Textile and Clothing Education Association, member of China Household Textile Industry Association, member of China Furniture Association, vice chairman of Shenzhen Textile Industry Association, and vice chairman of Tianjin Garment Chamber of Commerce.
In terms of product marketing, Fuyi has more than 20 sales outlets all over the developed regions of China's textile and clothing industry, with 13 Three professional websites carry out e-commerce. The company's main products are mainly exported to 50 countries and regions in North America, Europe, Southeast Asia, the Middle East and Africa through export channels, including 20 Several international agents are responsible for external services.
In terms of brand building, Fuyi Group, taking the historical mission of developing high-tech industries as its own, is committed to upgrading traditional industrial industries with high-tech and advanced applicable technologies. Adhering to the business philosophy of "leading by science and technology, industrial upgrading; striving for governance, creating first-class; operating with integrity, and returning with true feelings", Fuyi Group adheres to building an industry brand with heart. In terms of talent cultivation, Fuyi Group has continuously In, it was named the National Vocational College Skills Competition Clothing Design and Technology Competition, and provided technical and financial support for the training of national clothing industry design and technology talents. At present, it has cooperated with the national 500 A number of colleges and universities have established cooperation to jointly build a training base to undertake research projects. In addition, Fuyi Group also accepts 20 Many college students from clothing colleges and universities come to Fuyi to participate in off campus practice, providing a steady stream of talents for the textile and clothing industry of the motherland.
Never forget the original intention, and strive to move forward
26 Fuyi has accumulated a lot in the field of flexible material cutting and sewing. The goal of integrating design computerization, production automation and management informatization is achieved by upgrading the manufacturing capacity of traditional industries. Now it has many advantages such as broad market prospects, strong customer demand and strong technical force.
In the current high-pressure market environment, the era of FMCG has arrived. Based on the combination of intelligent software and hardware, efficient and mass operation can be achieved. In the future, manufacturing enterprises will not only sell hardware, but also obtain more added value by providing after-sales service and other follow-up services. Fuyi has always been committed to "cutting" its two major processing technologies+ Sewing strives to achieve flexible manufacturing, transform and improve the manufacturing capacity of traditional industries, and become a high-end and global equipment supplier for "Cutting+Sewing" Industry 4.0.
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