Digital Engine Installed In Textile Industry Of Lingcheng District Of Dezhou City

Cultivate new kinetic energy, accelerate transformation and upgrade traditional kinetic energy. The textile industry in Lingcheng District of Dezhou City has started intelligent and technological upgrading and transformation, gradually realizing the intellectualization of equipment, process, management and products, focusing on improving product quality and grade, and installing "digital engine" for industrial development.

In the Hengfeng intelligent workshop in Lingcheng District of Dezhou City, the most commonly seen are "intelligent machines". From yarn lifting and doffing to winding, almost all of them are completed by them. This is the production status of the intelligent chemical factory built by Hengfeng textile. And the production information of the whole workshop is sent to this workshop Kanban through the sensor, and the whole process control of the whole production process can be realized through this panel.

Behind this Kanban is Hengfeng textile's "production line" system. It is an information management platform based on man-machine interconnection and effective improvement of production efficiency. Through big data analysis, real-time monitoring of machine operation status, automatic abnormal alarm, and whole process status tracking of machine operation, shutdown, fault and maintenance are realized. The project was launched in August 2018 and lasted nearly two years of R & D and implementation. At present, it has achieved the expected goal and played an important role in the production process. "Take our 140000 spindle factory as an example. After using the online production system, the production efficiency has been greatly improved, the power consumption has been reduced, the annual output has been increased by more than 120 tons, and the electricity cost has been saved by about 300000 yuan." Dezhou Lingcheng District Hengfeng group information center director Chen Xiumei said.

In the intelligent workshop, "production process automation", "intelligent control system", "online monitoring information", each spindle will be networked through sensors, the system can monitor the situation of each spindle on the production line in real time, greatly saving manpower and improving efficiency. The high continuity of the whole process is maintained and the times of manual contact with yarn are reduced. The yarn quality is further stabilized and improved, and the production efficiency and labor productivity are greatly improved.

The construction of information technology not only brings economic benefits, but also changes in the management methods of various links. Take Hengfeng textile's most important quality as an example, it can now realize one click query through mobile app.

In Hengfeng, the experimental data is directly uploaded to the server, which not only ensures the correctness and timeliness of the experimental data, but also analyzes and judges the product quality from multiple dimensions through the system quality big data analysis, so as to improve the ability to analyze quality problems, and is conducive to monitoring the abnormal situation of quality indicators. "For us, it's too convenient for us to find the abnormal data through the mobile phone, whether it's in the real-time monitoring room." Hengfeng Textile Co., Ltd. general engineering teacher Hongxia said.

It is the only way for enterprises to develop intelligently and intelligently. For Hengfeng, the informatization construction brings about the reduction of labor force and labor intensity, the improvement of work efficiency and added value, and the guarantee of product quality. The benefits brought by this move are all-round. "Through the information construction, our group also has the conditions for deep integration with upstream and downstream customers. Customers can understand the order progress and product quality through mobile phones, participate in our production process, increase the interaction and integration between customers and our group, and make the cooperation closer, communication more efficient and service more intimate." Chen Xiumei said.

Since Shandong Province started to implement cloud service voucher to boost enterprises to go to the cloud in 2018, Lingcheng District of Dezhou City organized enterprises to participate in multi-level and multi-type cloud training and docking meetings at provincial, municipal and district levels. More than 120 trainees participated in the training, which created a good atmosphere for enterprises to go to the cloud, making more enterprises change from "not understanding the cloud" to "thinking about going to the cloud" and "going to the cloud" "More on the cloud". At present, 95 enterprises in Lingcheng District of Dezhou City have registered on the cloud platform of enterprises in Shandong Province, and 56 enterprises have passed the registration audit. As of May this year, eight enterprises in Lingcheng District of Dezhou City, including Lichi new energy vehicles, Zhonghao group, Aishang furniture, Ruidong group, Bocheng pharmaceutical, Fulu automobile industry, Sentai environmental protection, Renhe Hengfeng Textile Group, etc., have received and publicized "cloud service vouchers" on shangyun platform of Shandong Province. At present, all enterprises have completed the work of cashing the financial subsidies for cloud services, and the above eight enterprises have altogether paid the financial subsidies for cloud services 272300 yuan. "We will make multi-point efforts and breakthroughs in the new generation of information technology, such as 5g, Internet of things, cloud computing, etc., to promote enterprise industrialization and in-depth information integration. Further play the leading role of the policy "baton". We will implement preferential policies such as cloud subsidies and awards for intelligent technological transformation, so that enterprises can enjoy the policy dividend, so as to promote the intelligent transformation of enterprises in production, operation and sales. At the same time, it will play a leading role in the demonstration of typical enterprises. With more information and more successful experience, Luchi group will actively promote its development. " Teng Yujie, deputy chief of science and Technology Information Department of Lingcheng District Bureau of industry and information technology of Dezhou City, said.