Changle Textile Innovation "Wisdom" Wins

On the 18th, Fujian Jinyuan Textile Co., Ltd., located in Changle, more than 10 loading and unloading trucks shuttled back and forth, sending batches of neatly packed yarns from the workshop to the loading area. "This batch of yarn weighs more than 500 tons and will be sent to Guangdong, Zhejiang and foreign customers." Jinyuan textile director said.

This busy scene is only the epitome of Changle textile industry's rise against the trend since June. According to statistics, the output value of textile enterprises increased by RMB 74.59 billion, up by RMB 15.55 billion compared with that of the previous year.

"The Fifth Plenary Session of the 19th Central Committee of the Communist Party of China proposed that we should promote the upgrading of the industrial base and the modernization of the industrial chain, and improve the economic quality, efficiency and core competitiveness. At present, Changle textile industry takes digitalization, intellectualization and informatization as the starting point, consolidates the existing advantages, gets rid of the influence of epidemic situation, and strives to develop a new 100 billion billion yuan intelligent manufacturing industry. " The chief leader of Changle District Committee said.

Adhere to technical innovation and lead the market

Affected by the new crown pneumonia epidemic, the global textile industry is in a downturn, but Changle textile industry is "unique scenery".

Entering the workshop of Jinyuan textile intelligent technical transformation project, hundreds of spinning equipment are running at high speed. The roving coil draws white yarn which is as fine as silk, and then through the automatic winding machine, it turns into a round cheese product.

"This is our newly developed functional core spun yarn with antibacterial, breathable, dry and warm functions." According to the person in charge of Jinyuan textile, although at the beginning of this year, production costs rose and product profits declined due to the impact of the epidemic, the enterprise still persisted in technical innovation regardless of the cost. "New products can be used for underwear production, but also can meet the production needs of protective clothing and masks, leading the market trend, and after being launched, the supply is in short supply. The industry standards of this series of products have been issued and implemented after being drafted by the scientific and technological personnel of the enterprise and approved by the Ministry of industry and information technology.

Recently, with the recovery of the domestic textile market, the downstream demand of the industrial chain is heating up, and the speed of Jinyuan textile shipment is faster. "The original 40 day inventory is now down to about a week." Company office director Jiang Zhangtao said.

"Digital brain" enables efficient management and scheduling

Hengshen chemical fiber workshop machinery and equipment running at high speed. Photo by reporter Yu Shaolin

Since the second half of this year, the monthly sales of Hengshen Chemical Fiber Co., Ltd. "The sales of chemical fiber products such as nylon and spandex increased by 15% over the same period last year. In October, the number of customers continued to grow, with the highest single order of 1000 tons of nylon filament. " Company sales manager Li Jia said.

What makes Hengshen chemical fiber maintain a strong development momentum under the impact of the epidemic? The answer is "digital management ahead.". Hengshen takes the lead in introducing the international advanced "SAP ERP" management system in the industry, which integrates the data of production and manufacturing, R & D and design, management and marketing, logistics and warehousing, so as to realize the real-time acquisition of "production, supply, sales, human, financial and material" data, so as to facilitate the group's unified scheduling.

During the epidemic period, Hengshen continued to accelerate the application of digital management system. "Digital brain" not only ensures smooth production, but also provides data support for enterprises to adjust production and sales strategies in time. Xiao Weimin, manager of the information department, said that according to the analysis and prediction of "digital brain", the company made a decision as early as February. On the one hand, it reasonably allocated the inventory of each subsidiary company of the group, and on the other hand, it strengthened the research and development and production of raw materials for antibacterial products, It has become a magic weapon to break through against the trend.

Promote industrial Internet construction, industrial upgrading and reconstruction

Jingfeng technology is one of the textile enterprises which implemented "machine change" earlier in China. From feeding, transportation to packaging and storage, the whole process of product production is intelligent.

The advantages of low labor cost and high production efficiency are more prominent in the context of the epidemic. From January to September, the output of Jingfeng technology increased by more than 10% year on year and maintained a good profit.

"The energy saving and consumption reduction brought about by machine change and the benefits from intensive production are also considerable." Fu Chongxian, director of Jingfeng science and technology factory, said that advanced equipment, compact plant design and efficient intelligent flexible production have reduced unit energy consumption by about 40% and saved tens of millions of yuan annually.

Represented by Jingfeng technology, Hengshen, Changyuan, etc., Changle textile industry is in the forefront of the country in terms of technical innovation and digital intelligent transformation, and its "resistance" to market risks is relatively stronger.

"But we should also be aware that the return of short-term orders does not represent the long-term development trend. Firmly promoting the upgrading of the industrial base and the modernization of the industrial chain, enhancing the ability of independent innovation and improving the core competitiveness are the road to development and growth. " Changle district officials said that the district is exploring the use of industrial Internet to open up the industrial chain supply chain operation chain. At present, more than half of the leading enterprises, which account for 20% of the total number of Changle textile enterprises, have realized the "machine replacement" of production organization management and quality control. By speeding up the construction of industrial Internet, we will promote textile enterprises to create "5g Internet + production workshop project", and insert "digital" wings for the high-quality development of textile industry.