Shandong: Advanced Technology Makes Competitiveness

Shandong textile industry has 11 national level single champion demonstration (cultivation) enterprises, 9 National Textile and garment creative design pilot parks (platforms), 4 national industrial design centers, 16 national enterprise technology centers, and 16 textile and garment brand enterprises under the Ministry of industry and information technology. At present, Shandong has built 25 national textile industry characteristic industrial clusters

Walking into the workshop of Lutai textile factory located in Zichuan District, Zibo City, Shandong Province, we can see that the modern looms arranged orderly are running stably, and the exquisite cloth is running like water. In the Lutai Textile Science and technology and culture exhibition hall, the staff drips tomato sauce on a self-cleaning fabric. After half a minute, it is directly washed with water, and the fabric is completely new. A "seamless shirt" is held in the hand, which is the same as an ordinary shirt, but there are no stitches and sewing threads on the whole shirt. This is an environment-friendly polymer hot-melt adhesive material suitable for pure cotton fabric. Instead of sewing with "welding" technology, the original production mode is overturned. The joint strength is higher than the seam strength, and it will not deform after washing for 100 times.

Lutai textile is one of the largest manufacturers of high-grade yarn dyed fabrics in the world. Now it has 700000 spindles and 102000 thread spindles. It has an annual production capacity of 220 million meters of yarn dyed fabrics, 90 million meters of printed and dyed fabrics, and 30 million pieces of shirts. Since 2019, it has launched a variety of functional fabrics and knitted fabrics. 70% of its products are sold to more than 60 countries and regions, such as the United States and Japan The market share of material export accounts for more than 18% of the global market. Rutai and Youngor started cooperation for the first time in March 2012. The products were mainly made of pure cotton, and the quantity reached 1.3 million meters in 2014. The products also developed from the original cotton to the products mainly composed of cotton, cotton wool and cotton mulberry silk.

"We have built a 5g remote operation and control system. Once there is a product problem or a production line is out of stock, experts and supply chains all over the world will immediately check and make up for the shortage. " In the workshop of green intelligent textile integrated factory of Shandong Weiqiao Venture Group Co., Ltd., project leader Chen Yijun took out his mobile phone to demonstrate to reporters. According to the introduction, Weiqiao is the first enterprise in the industry to adopt laser navigation AGV car to realize the whole process logistics automation of spinning, and realize the integration of textile logistics through the docking of AGV and weaving. "In the past, we employed hundreds of people per ten thousand ingots. Now with the help of intelligence, it has dropped to about 10 people, and the efficiency and product quality have been greatly improved. " Chen Yijun said.

The textile industry of Weiqiao venture group has a complete industrial chain integrating textile, printing and finishing, clothing and home textile. The highest count of cotton yarn reaches 500 and the highest density of grey cloth reaches 1800, all of which are in the leading level of the same industry. In the early stage of epidemic prevention and control, they developed 8 series of more than 30 kinds of antibacterial function products in time, and the test results of antibacterial function by third-party testing institutions were excellent.