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Shaxi Express: From "Manufacturing" To "Intelligent Manufacturing", Traditional Garment Enterprises Have Taken A New Step Of Transformation

2021/12/3 12:58:00 182

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Intelligent Manufacturing Clothing Enterprises

Half of the veil is removed from the green curtain, and the new glass wall reflects the color of the sky in the morning light... After more than half a year of construction, the new factory area of Yuanyi Zhizao Clothing Technology Co., Ltd. (hereinafter referred to as Yuanyi Zhizao) with an area of 60000 square meters and characterized by digital intelligent production, is about to enter the acceptance stage and will be put into use within the year. As one of the key industrial projects of Shaxi Town in 2021, the completion of the new plant area not only marks a new step in the transformation and upgrading of Yuanyi intelligent manufacturing, a traditional garment processing enterprise, but also sets a benchmark for industrial Internet application and headquarters economy for the whole town.

Shaxi Yuanyi Intelligent Manufacturing Co., Ltd. is moving towards the high quality development direction of "intelligent manufacturing"

The details of building a new factory with four-star standard embody humanistic care

In the laboratory, experts are standing in front of all kinds of instruments to do "physical examination" for clothing fabrics, testing whether the fabrics meet the standards in terms of humidity, wear resistance, shrinkage, etc; In the production workshop, the automatic hanging system is orderly transporting the cutting pieces to the workers' hands and splicing them into pieces of ready-made clothes. This is the laboratory and workshop of Feile (Anta's high-end brand). The strict experimental test and modern production process effectively guarantee the product quality.

"What's so happy? Won the lottery?" after inspecting all production links, Tang Yuanjiang, the person in charge of production, laughed at the mobile phone. The workers passing by were curious and took a look at the mobile phone. It turned out that a small video was playing on the screen. "Look, our new factory has begun to be renovated, with a floor area of more than 3000 square meters, but it is magnificent!" as soon as he thought that he could move in before New Year's day, Tang Yuanjiang was full of expectations and the workers were full of enthusiasm.

Yang Tao, chairman of Yuanyi Intelligent Manufacturing Co., Ltd., is the designer of the new plant area. In order to achieve the best design effect, he revised the design drawings before and after 30 times. In addition to controlling the overall environment, he also pays attention to details. The small stool is specially designed according to ergonomics. The new office card also has an integrated lunch bed with contraction function. The dining hall and dormitory are built according to the four-star standard, which reflects the humanistic care everywhere.

Integrating the upstream and downstream industry chain, the annual growth rate is more than 30%

It is Yang Tao's responsibility and mission to promote the birth of the "smart factory" from the aspects of data, process and informatization. The completion of the "smart factory" not only represents the improvement of the company's comprehensive strength, but also represents another big step on the road of transformation and upgrading of traditional industries.

In fact, on the way of transformation, Yuanyi Zhizao has made a strong layout as early as the establishment of the factory. The first is the change of thinking. From the beginning, Yang Tao's goal is not only to achieve output value, but to create value for customers. Therefore, from the research and design of raw materials, to the process flow, to the workshop production, to the accurate delivery, he has a leading and keen sense of touch.

"We have our own R & D Center for raw materials, and jointly develop and manufacture with the top domestic yarn manufacturers. In terms of printing and embroidery, we have also carried out strategic cooperation with the industry leaders, forming a complete industrial chain integrating yarn, fabric and ready-made clothing (including printing and embroidery)." Yang Tao said that the company also introduced international advanced intelligent manufacturing equipment for knitted T-shirts, Cooperating with famous management consulting company, we improved the whole production process and 7S management of T-shirt, and realized JIT lean production.

With strong standard supply chain integration and production capacity, Yuanyi Zhizao has not only reached a long-term cooperation with the National Men's wear brand "Hailan home", but also become the core design and development supplier of knitting ODM of Hailan group, and the largest supplier in Hailan system. It has also formed a good cooperative relationship with the high-end intelligent manufacturing brand of Anta Group, Feile.

Yang Tao revealed that thanks to the advance layout of upstream and downstream industrial chains, in recent years, even in the face of the impact of the epidemic, Yuanyi's output value can still maintain a steady growth of more than 30% every year, and the enterprise's strategic development vision and anti risk ability have been well verified.

whole Combined with the upstream and downstream industrial chain, the annual growth rate is more than 30%

When it comes to the transformation and upgrading of many traditional clothing enterprises by building their own clothing brands and increasing the added value of their products, Yang Tao believes that Yuanyi will take an unusual road in the future: "we don't make brands, but we should build Yuanyi intelligent manufacturing into finished products."

In order to achieve this goal and enhance the core competitiveness of enterprises, Yuanyi Zhizao signed a 5g strategic cooperation agreement with China Telecom this year, striving to become a provincial industrial Internet application demonstration enterprise.

Yang Tao said that next, the company will introduce a number of the most advanced intelligent manufacturing equipment into the new workshop, and upgrade the databases of various departments on the basis of the original data management system. These data will be updated in real time, which will facilitate the managers to control the production situation of all links around the clock and make important decisions in time.

"We can also maximize the use of resources through market data and customer data, and further improve the practicality of our products." Yang Tao believes that from "manufacturing" to "intelligent manufacturing", enterprises will get shorter product design and manufacturing cycle, faster product iteration speed, higher production efficiency and more flexible production mode, In the future, the output value of enterprises is expected to exceed 1 billion yuan in three years.