"Silk Town", "Digital Transformation And Smart Transformation" Promote Changyi'S Smart Upgrade

Changyi is known as the "hometown of silk". The development of the textile and clothing industry has a solid foundation. It has a complete industrial chain. There are 90 enterprises above the designated size. Its products cover all industries, including spinning, weaving, printing and dyeing, finishing, clothing, home textiles, industrial textiles and so on.

Since this year, Changyi City has conscientiously implemented the central, provincial and Weifang City's series of deployments on industrial economic development, and has taken digital transformation and intelligent transformation as the key to promote high-quality industrial development in accordance with the requirements of the municipal party committee and the municipal government to "step up efforts to break through the development of digital economy", We made every effort to promote the textile and clothing industry to speed up the transformation from digital to intellectual, and achieved remarkable results.

Recently, in the digital production workshop of Shandong Kaitai Ultrafine Fiber Co., Ltd., several flashing red and green signal light safety systems, one high-speed intelligent machine, and real-time feedback of various production data on the large digital control screen... Here, only a handful of workers are working, and the original production process with cumbersome processes is being replaced by the digital system.

"Through digital transformation, the company has transformed from traditional manual data statistics to automatic statistics of production processes such as PDA mobile code scanning and station plate, especially the most time-consuming cloth inspection, entry, warehousing and other links. Through machine vision, all of them have achieved intelligence, not only improving work efficiency, reducing labor, but also ensuring product quality." The relevant person in charge of the company talked about it.

Superfiber industry is an important emerging sub industry derived from Changyi's traditional textile industry, and also a new growth pole for Changyi's textile industry development. With the continuous change of the market environment, it is urgent to rely on digital empowerment to solve the problems that restrict the development of the textile industry, such as the low level of equipment automation, low value-added products, and insufficient technological innovation of enterprises.

To this end, Changyi City, in combination with the province's financial subsidy policies such as "enterprises on the cloud" and "innovation vouchers", has chosen Kaitai, a leading enterprise in the microfiber industry, as the pilot of digital to intelligent transformation, from the common process flow of the textile industry - lightweight quality inspection and low-cost transformation, to establish a digital control platform that runs through the whole process of production, business, storage, quality, etc, The production efficiency of the enterprise has been increased by 10%, the labor cost has been reduced by 15%, and the operating cost has been reduced by more than 30%. At present, the enterprise has an annual output of 40 million meters of suede microfiber, becoming the largest production base of suede microfiber in China.

Kaitai has successfully mobilized the enthusiasm of small and medium-sized enterprises in the textile field for transformation from digital to intelligent. Up to now, Changyi textile industry has three benchmark enterprises above Weifang city level "enterprise cloud", one typical application scenario of Weifang industrial Internet, and five digital economy "Morningstar factories" above Weifang city level. Since the launch of the "Enterprise Entry Diagnosis Month" activity, a number of professional teams have been established to precisely serve the textile and clothing segmentation field, such as Shandong Dongze, Hangzhou Tianfu, Zhejiang Zhituo, Cloud Data Technology, Changyi Mobile, etc. The list of 77 scenes has been completed, 11 projects have been signed, such as Kaitai Super Fiber, Huateng Textile, etc., and 6 projects, such as Brilliance Printing and Dyeing, have reached cooperation intentions, We are ready to increase the investment in digital transformation and build intelligent factories and digital workshops with high standards.

It can be predicted that in the near future, Changyi's traditional textile industry will get rid of the symbol of "labor-intensive, low gold content" and gradually realize intelligent upgrading.