Future Sizing Machine: Electrification Automatic Control + Energy Saving

　　 2010 China International Textile Machinery Exhibition and ITMA Asia exhibition was successfully held in Shanghai in from June 22nd to 26th. The exhibition attracted 1171 textile machinery enterprises from 28 countries and regions, with an exhibition area of more than 100 thousand square meters. The exhibition of unprecedented scale has attracted many well-known domestic and foreign sizing machine manufacturers to participate in the exhibition, bringing them the latest development or improvement sizing machinery.

Jin Tian Ju attended the exhibition. Sizing machine There are TTS10S and TTS20S staple sizing machines. The salient points are as follows: the width of the spun yarn is 1900 - 4000mm, the width of the sizing and drying is 1800 - 2400mm; the way of elongation control is the digital elongation control through the multi section transmission mode; the pressure of the slurry tank adopts the rolling point and the double grouting method; the first grouting roller is: the maximum 15KN and second grouting roller: the maximum 50KN; the head coiling adopts the AC vector drive; the whole engine steam capacity, 1200kgH (12 cylinder); the electrical equipment capacity is 30KVA; the automatic and electrification control of the TTS20S staple sizing machine is very high; the T-MDS computer control device can carry on the comprehensive control and the operation management to the sizing machine. With the operation of touch keyboard and display of color graphics, simple operation can be realized and faults can be quickly handled through troubleshooting system.

At the same time, the high electrical automation control, TTS20S Spun Sizing machine also pays great attention to the design of energy saving. Its multi section transmission mode makes use of AC vector motor to drive parts separately. It realizes easy maintenance and minimum consumption power, no mechanical friction drive, simple and time-saving maintenance. Because AC vector controlled DC power supply department is common, it will not generate waste of power consumption. At the same time, the pre wet sizing device can reduce the sizing capacity by 20 to 40%, and greatly reduce the production cost.

In addition, KARLMAYER brings the SMR-SP sizing machine exhibitors. The model Sizing machine It can meet the processing requirements of short fiber yarn and realize automatic control in many process links. For example, in the sizing process, the microwave gauges and pressure regulating systems in the pulp tank are used to automatically control the sizing process. The concentration of slurry in the pulp tank is automatically measured by online refractometer and displayed by computer.

From the domestic sizing machine, the most representative sizing machines in China are the GA310/310A sizing machine of Heng Tian heavy industries Limited by Share Ltd and the ASGA360 series multi unit transmission sizing machine of Yancheng City Honghua Textile Machinery Co., Ltd.

Taking a comprehensive comparison of several sizing machines at home and abroad exhibited at this spinning machine exhibition, we can see that there has been much improvement in the automatic control and energy saving aspects of electrification compared with the traditional sizing machines. The pre wet sizing technology is widely used, and the control system uses advanced computer system to control the sizing process, which can improve the sizing efficiency and quality.