Printing And Dyeing Giant "Sheng Hong Group" New Fiber Fabrics Can Be Self-Cleaning.

Sheng Hong group, known as "global microfiber expert" and "printing and dyeing capacity Asia first", was founded in 1992 and is located in Shengze, Wujiang.

After 18 years of hard rain, Sheng Hong has grown to nearly 10 billion yuan in total assets and has an annual sales income of over 10 billion yuan.

"We can produce the world's leading products, the key is that the company has always attached importance to product development and technological innovation."

A few days ago, China's Textile Industry Association sponsored the "2008 to 2009 China Textile and garment enterprises competitiveness 500 strong" list, China's printing and dyeing, chemical fiber industry competitiveness 10 strong list at the same time.

Sheng Hong group once again stands out with its outstanding achievements. It ranks among the 500 most competitive enterprises in the whole industry and 100 of the main business income of China's textile and garment industry. The printing and dyeing industry and the chemical fiber industry both enter the top 10 of the industry, and printing and dyeing has won the top 10 for the first time. The production capacity ranks first in Asia and has become the focus of attention.

Sheng Hong printing and dyeing is composed of several printing and dyeing factories. In order to better adjust the product mix and give full play to the advantages of the group, Sheng Hong dyeing and printing has formulated the development strategy of "one factory, one product".

Each branch has its own special products.

Sheng Hong printing and dyeing is not only large in scale, excellent in product quality, but also timely in delivery, and each branch performs its own advantages to make its own products refined and meticulous. It meets the special requirements of customers for products, and lays the foundation for improving product quality and improving added value of products.

Through this mode of operation, Sheng Hong printing and dyeing has gradually formed a specialized, large-scale and standardized production pattern.

Product quality has improved significantly compared with the same industry.

Dyeing and printing industry is a big polluter.

In order to maximize energy saving and emission reduction and improve the efficiency of enterprises, Sheng Hong carried out energy conservation audit in 2006. From 2007 to 2008, the company determined the annual energy conservation work plan and energy saving targets according to the energy conservation plan, and gradually promoted and completed the work according to the goal of energy saving decomposition.

In terms of emission reduction, Sheng Hong eliminated backward equipment with high energy consumption, high water consumption and low efficiency. At the same time, it increased investment in water saving and emission reduction projects to carry out technological pformation, improve the utilization efficiency of water resources and reduce the production of printing and dyeing wastewater.

In order to further improve the efficiency of resource utilization, the company decided to treat printing and dyeing wastewater, and part of the advanced treatment to achieve the purpose of reuse.

In terms of energy saving, Sheng Hong set up an energy management office, headed by the vice president of energy management, led by the factory director, set up energy management positions for workshop and team, set up a three level energy management network, defined the division of responsibilities among different departments and personnel, and fully implemented the energy management work of enterprises.

A perfect energy management system has been set up, including energy procurement, warehousing management, energy consumption management, measurement and statistics management, consumption quota management and so on.

In 2008, Sheng Hong invested more than 500 yuan in energy saving technology pformation, and installed 17 flue gas heat recovery devices distributed in various printing and dyeing factories to install flue gas waste heat recovery devices. Through steam supply to steam supply system for printing and dyeing production and processing, the efficiency of comprehensive utilization of energy was effectively improved.

According to statistics, each recovery device can recycle more than 20 tons of steam per day, and only one year can save 11 thousand and 500 tons of standard coal.

In 2009, Sheng Hong plans to invest more than 5000 yuan in energy saving technology pformation. After pformation, it can not only significantly increase production efficiency, but also save energy and improve energy efficiency.

At present, the preliminary work of various energy saving technology pformation projects has been carried out.

"Microfiber expert"

"Cotton fabrics have good hygroscopicity, but they can not be fast dried. Ordinary polyester fabrics are fast drying and have poor moisture absorption properties. They are very hot and airtight -- natural fibers or synthetic fibers are difficult to absorb both moisture absorption and quick drying properties." two "

But we have developed ultra-fine fiber woven fabrics with several times more soft feel than silk and have waterproof, breathable and self cleaning functions.

Meng Fenghua, deputy general manager of Sheng Hong group, said that because of the commanding height of the field of microfiber production, the company had an absolute right to speak on the price of the product, which sold at 110 thousand yuan at the highest price per ton, while the ordinary fibril price was only 1 to 20 thousand yuan.

Microfiber products are mostly used in high-end clothing and are hot in the international market.

The reason why Sheng Hong can thrive is that it controls the technology that other enterprises are unable to achieve -- super fine and super cashmere oriented polyester fiber. "The weight of this super fine wire ten thousand meter length silk is 20 grams, and the cross-section of a single wire is 3.5 microns. Even if it is conventional silk, the section is also about 10 microns. This technology is not yet available in the world, and only our company can produce such fine monofilament."

In 2007, the output of Sheng Hong superfine fiber exceeded the total output of Europe, America, Japan and South Korea and other countries and regions, and became the world 's "superfine fiber kingdom". In 2008, Sheng Hong chemical fiber, through the research and development of superfine fiber, occupied the highest point in the field of ultra fine fiber production. The 49 superfine fiber production lines of large-scale production were the largest in the world, the annual superfine fiber sales rose by 40%. The first PTT memory fiber production line in the world was introduced to the group's middle bass science and technology, and the expansion of the PTT fiber application market was promoted, becoming the leader of the international industry.

Sheng Hong's invention patent of Sheng Hong has been applied to every textile machinery of Sheng Hong.

Now, relying solely on Sheng Hong's current technology, the competitive advantage can be maintained for at least three years.

Miu Hangen said.

In addition to "superfine fiber" in the world's leading, the world's first professional "memory fiber" production line has also achieved large-scale production in Sheng Hong, so far has produced 8000 tons, the output ranks first in the world.

The so-called "memory fiber", that is, this kind of fiber can imitate human memory, wash it with eight or nine minutes after washing it, and no matter how you rub it, as long as you wipe it with your hands, it seems to be restored to its original memory.

"The most conventional memory fiber is 32 thousand yuan per ton, which is more than 2 times that of conventional microfiber."

Meng Fenghua said.

Xu Kunyuan, vice president of the China Textile Industry Association, believes that the development of Sheng Hong chemical fiber has the advantage of the industrial chain. Advanced equipment has laid a solid foundation for the future development of the enterprise. The mass production of superfine fiber will greatly increase the proportion of high-end clothing products exported to China, and will play an important role in the structural adjustment and pformation and upgrading of China's textile industry.

Build large modern textile research and development base

In September 2009, Sheng Hong's modern textile research and development base started construction and is expected to be completed by the end of 2010.

The total investment of the R & D base is more than 300 million yuan, with a building area of 116 thousand square meters. It will collect 3 public technology service platforms, 10 research centers and a post doctoral research station, such as textile fiber testing center, fashion fabric display and distribution center.

"Its completion will enable Sheng Hong to become a new textile Silicon Valley with distinctive characteristics and epoch characteristics throughout the country and even the world.

Tang Jinkui, vice president of Sheng Hong, said that the aircraft carrier was too big to be powered, and the facilities of all scientific research institutions were equipped with the most advanced technology and equipment in the world. 14 research institutes were like the 14 most powerful engines of aircraft carriers.

The strength of the engine is not only the hardware facilities, but also the advanced technology and excellent talents.

After these agencies enter the base, Sheng Hong resources will be fully integrated and upgraded.

"In the face of the crisis, Sheng Hong is more aware of the importance of technological innovation, and linking technological innovation as a link to promote industrial pformation and upgrading has become a magic weapon for us to grasp at hand." Miu Hangen, chairman of Sheng Hong group, said: "investing in modern textile research and development base is a long-standing technology dream of Sheng Hong.

We should build the R & D base into a world-class technology innovation supercarrier, and let the carrier lead the whole textile industry out of Asia and move towards the forefront of the world.

"Around the research and performance testing of functional fibers and functional fabrics, the base will provide a one-stop" R & D service for the entire textile industry chain, "Mei Feng, chief engineer of Sheng Hong, said." from polyester chip to spinning, weaving, dyeing and finishing, fabric deep processing, apparel molding, the R & D base will play an active role in the regional operation and R & D of the whole textile industry chain and upstream and downstream related enterprises, and will bring the most mature and most scientific and technological content to the market.

The aircraft carrier will always focus on the "one stop service" navigation mark, give full play to the advantages of Wujiang's existing textile industry chain, strengthen independent innovation, and gradually establish an enterprise mode guided by scientific and technological innovation, and comprehensively improve the technological content and added value of products.

As the largest private textile research and development base in China, Sheng Hong will not only use it in the enterprise itself.

"R & D base is not only for itself, but also for the public market and the world. We welcome any textile enterprise to go aboard this aircraft carrier to appreciate the style of textile technology and enjoy the fruits of technological innovation."

Mei Feng gave an example. "For example, a textile enterprise can learn about the market trend and production and sales quotations this year from the textile intelligence exchange center, so that the fabric design center can design fabric products that are in line with the trend.

At the same time, our textile materials research center, printing and dyeing technology research center and other research and development institutions will work together to provide corresponding production conditions for this product.

After the product was released, the testing center gave its full "physical examination" and finally put it on the market in the fashion fabric exhibition and distribution center.

The "alternative" in the crisis.

During the crisis, Sheng Hong increased investment significantly.

What is the confidence of Miu Han? "Every crisis is a new opportunity for the reconfiguration of factor resources, and it is also the best time for enterprises to expand at low cost. Once the market recovers, competition will become more intense, so we must prepare early."

Miu Hangen, chairman of Sheng Hong group, said that as long as the enterprises do well market research and risk assessment, in the current context, we should invest in some targeted investments without delay, and acquire the most scarce resources such as raw materials, technologies, brands and talents at a lower cost, so that we can reduce the gap between advanced enterprises and foreign countries at a faster pace.

Miu Han's confidence did not come from nothing.

In 2008, the sales of Sheng Hong group broke through 10 billion yuan for the first time, reaching 10 billion 600 million yuan, becoming one of the three enterprises in Wujiang that sold more than ten billion yuan, and created the "industry miracle" in textile industry.

"Two or three years ago, we realized that difficulties and crises were coming, so we made preparations ahead of time and made independent innovations.

Specifically, enterprises rely on independent innovation to carry out diversified operations, rely on independent innovation to create a sustainable economic development mode, and enhance their resistance to crises.

For the future situation, Miu Hangen also optimistic that because of advanced technology and equipment, coupled with the national textile industry revitalization plan, under the financial crisis, Sheng Hong Group's opportunities are more.

"In 2009, we not only did not lay off staff, but after the Spring Festival, the company recruited more than 1000 people to meet the demand after the capacity expansion. We expect to increase the number of employees by at least 2000 people throughout the year."