Scientific And Technological Innovation: The Breakthrough Rule Of Garment Industry

In the process of industrial pformation, the key is whether products can be upgraded or not.

In fact, at present, YOUNGOR shirts can be sold for five or six hundred yuan, or even 2000 yuan.

In January 8, 2010, YOUNGOR world's first hemp family life Museum opened in Ningbo.

At present, the hemp family has opened 10 stores in Beijing, Shanghai, Hangzhou and Ningbo.

"This is a brand new industry."

Li Cheng Cheng said, "after 30 years of development, I have been thinking about how to break through the bottleneck of the rapid development of YOUNGOR clothing."

After nearly 4 years of investment and nearly 300 million, YOUNGOR finally completed the improvement of hemp varieties, so that it did not possess the characteristics of refining drugs, but retained the functions of moisture absorption, breathability, mildew resistance and bacteriostasis.

More importantly, YOUNGOR has begun to industrialisation. In 2009, in the Menghai Industrial Park of Xishuangbanna, the world's first industrialized production line of hemp fiber was formally put into operation.

Inspired by the wide application of twisting yarns in towel weaving, Ma Yucheng, chairman of Shandong zhe Xiang Textile Co., found that "weaving with non twisting yarns is not a soft and moisture absorbent fabric."

He read a lot of materials and visited several main fabric markets in China, but he did not find the twister weaving products, so he decided to develop it himself.

But when the subject was raised, it was negated by the experts concerned.

After years of hard work, Ma Yucheng finally developed and developed the final products of twisting twists and other casual fabrics, casual shirts and men's shirts from all kinds of 3s-100s fibers. The relevant technologies have also been officially authorized 1 patents, 4 new practical models and 6 international authorized patents.

As soon as the product was put on the market, it received a good response, such as pure cotton multi-functional fabric shirt, the market price was 398-1278 yuan / piece, only a display shop in Gaotang County of Shandong, the monthly sales volume reached nearly 300 thousand yuan.

Similarly, Lu Tai has developed a pure cotton 300 yarn. After finishing with liquid ammonia, the product has a silk luster and a comfortable handle.

In order to develop shirts of better quality, Lu Tai first reformed equipment, improved sewing techniques to produce the "grey" shirt, and adopted the pure cotton textured lining bone in the suture area to overcome the problem of wrinkle in the shirt suture part.

Last June, a pair of shoes was used by two stars.

New technology of flocking, vulcanization technology at the bottom, new technology of frost spray, ancient Pearl PE material binding technology, sequins and fine gauze scraping process...

This new technology, which amazed international colleagues, conquered international merchants.

The fixed source of red collar mass customization keeps coming from the United States.

After carrying out the volume measurement, the data of the American customers are imported into the database through the Internet.

There are about 5000000000 plates in the database, which correspond to customer data.

In Qingdao, the 35 workstations in this department can be directly connected to the database, and adjust the corresponding version according to the customer data, and then directly cut through the automatic cutting equipment.

"Mass customization production is informationalized, modular or modular, highly flexible, totally different from rigid large production line."

Wen Lisheng, deputy director of science and Technology Committee of China Garment Association and deputy director of the national garment design and processing engineering center, said.

Xiang Ming, a lecturer at the clothing Institute of Donghua University, has set up his own process in the "web-based E-MTM men's clothing customized production information system". First, a three-dimensional human body scanner is used to collect body data, while customers choose styles on the website.

Then, the system completes the basic pattern and generates personalized patterns.

Subsequently, the system loads the 3D virtual human stage of the customer and completes the virtual simulation suture of the garment.

At this point, customers can see the virtual clothing effect of clothing, if the fitting is satisfied, the customer can be formally customized.

The system also saves paper patterns and starts cutting and producing.

This still needs innovation.

Because of the non adhesive all wool (linen) linen, the hand-made suit is humid, the front body is wrinkled and the lid is easy to turn out, so jera started the process innovation of non adhesive wool (linen) hand crafted suit.

For example, the lining cloth is soaked in 40 degree temperature for 24 hours. After drying, the lining is cut, and the clothes and lining are steamed for two hours before drying.

The lining is related to the front styling, and the retort line needs to pull up the 0.5-0.7cm.

The curve of clothing and lining should be manually positioned first and then applied to liners.

Manual handspike should follow the head curve.

After application, steam is applied.

To ensure that the shrinkage of sewing thread is similar to that of fabric, he chooses a flexible sewing thread.

Use three strands of thread, two strands in the middle, and real silk thread on the ends.

At the same time, the sleeves, ribs, bodies and post middle joints are all imported with green liquid.

Besides, the head, collar and other parts should be manually returned.

At present, he has completed the single volume single cut business in the United States, France, Italy, Canada, Japan, Korea and other countries, and has set up three free brand stores in Japan. In South Korea, there are 1700 stores in 34 stores.

Indeed, "Fushan's quality requirements are almost harsh in many domestic enterprises," said Gong Lifeng, deputy general manager of Dalian Fushan FKYM clothing sales company.

For example, in the zipper, the rain cap and the design for fixing the waistband must be fixed at 12 needles every 3 centimeters.

For example, the accuracy of the two sides of the collar should be accurate to 1/1000.

As a matter of fact, when sewing, a needle hole is seen, which can not be seen by the naked eye, but is strictly judged by quality inspectors.

"There are enterprises in the same trade who have specially dissected Fukuyama's windbreaker, but the result is tangible and no God."

Gong Lifeng said that core technology can not be imitated.

Factory quality is controlled by Japanese technicians.

Quality inspection starts with more than 100 processes, and the employees are identified according to the quality standard after each process is completed.

Then through the professional inspection of the four teams, the intermediate inspection of the production line, and finally the overall inspection before packing.

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At the same time, they also increased the research and development of environmental protection fabrics.

The prepared carbon cotton can add carbon to the fibers, not only with long fibers, but also with good smell and smell.

Obviously, hemp fiber is environmentally friendly and low carbon.

Hemp planting can reduce carbon emissions and slow down the harm of chemical fertilizers and pesticides. Application of hemp can reduce environmental pollution caused by chemical treatment.

In fact, in some developed countries such as the United States, there has been "carbon labelling" on clothing.

The Clothing Industry Training Bureau of Hongkong has jointly established the sustainable development alliance of Hongkong garment enterprises.

CHIC2010 also raised the banner of "low carbon" and launched the first green environmental innovation exhibition design evaluation.

Some well-known brands have launched green clothing, GUESS and H&M have launched organic cotton garments, and Giorgio Armani has been making raw materials of linen and cereal fibers.

Chinese enterprises are also joining it. Ordos, Saussurea, cashmere and other famous wool textile enterprises have set up counters at large shopping malls to allow customers to exchange new cashmere sweaters with old cashmere sweaters at a high discount.

Lining and the ECO CIRCLE recycling technology have completely removed dyes and other materials and recycled them without limit.

Similarly, the left bank costumes started a "green lighting plan" in nearly 1000 stores nationwide, including lighting replacement, lighting system improvement and lighting period planning.

The costumes on the left bank are also pushing a reward. Customers who have shoped for 1500 yuan in the shop will have the chance to get a green fashion environmental bicycle with a value of 350 yuan.

Jack a sewing seam servo energy saving motor, according to the 8 hour working system, 300 working days per year, can save more than 500 yuan of electricity.

The power consumption of the Procut XL7501 automatic high level cutting machine is only half that of the other main brands, and the working noise is less than 70dB.

After using the steam ladder utilization technology and installing a small steam economizer tentatively, the Donghai garment factory can save more than 36000 yuan of coal consumption per year, and save more than 400 tons of water at the same time.

Similarly, the company uses "steam ladder utilization" technology and steam energy saver, and the steam economizer enables them to reach more than 400 tons of coal per year and save nearly 300 thousand yuan annually.

"In the first 4 years of 11th Five-Year, the output value of textile industry was reduced by 24.44%, energy efficiency was 38.69%, and the production capacity of polyester recycled fiber reached 7 million tons, with an annual output of 4 million tons."

Du Yuzhou said.

Obviously, "12th Five-Year" will continue to be the focus.

However, "we should also be soberly aware that textile technology is still dominated by tracking and imitation, and the core technology of original scientific achievements and independent creation is not much."

Some experts say.

As a result, enterprises need greater efforts, and in the system it is necessary to "improve the technological innovation system and mechanism" to liberate innovation and vitality.