Information Role Of Textile Power: To Insert Information Wings For Textile Industry

For a long time, China Spin Du Yuzhou, President of the industrial association, emphasized the contribution rate and contribution rate of technology to transformation and upgrading. Textile and clothing The important role of industry, especially technology driven industrialization. Promotion of information technology The role of integration is particularly prominent. Entering the "12th Five-Year", China put forward the idea of building a strong textile nation, and it is inseparable from the integration of the two technologies, which must rely on advanced technology.

　　 Textile power plays an important role in informatization.

At present, China's textile and garment industry is strongly advocating the integration of "two and two nets", while textile and clothing. manufacturing enterprise The core of informatization is the informationization of production lines.

From the perspective of enterprises, production directly creates benefits. The scene is the place for product development and production. Enterprises have to reduce production costs, deliver goods on time, and achieve quality standards. The process of textile and garment production and processing is a dynamic process that changes over time. When information is needed to implement software management, it is sometimes necessary to gather data through manual input data and report forms after work to input data into the computer. The long process of information feedback always restricts the rapid reaction speed of enterprises to the problems arising in the production process.

From the point of view of managers, the level of decision-making management level is reflected in whether it can guide the staff to organize and plan their work well and accomplish their tasks economically and reasonably. The real time information on the production workshop is like providing the marshal for the marshal of the armed forces, so that the managers can quickly understand the order progress, production efficiency, employee performance, parking status, work in process (WIP) quantity, defective product ratio, etc., so as to provide a strong basis for the management to make correct decisions, and also provide strong data support for objective assessment of employees, reasonable adjustment of production and solution of on-site problems.

From the employees' perspective, when the real time updating of the workers' production ranking and team production ranking is intuitive and visual, the production workshop will form a very ideal competition environment, because no one wants to be in the final row, and strengthening competition is a catalyst for increasing production. In addition, it is also an effective self motivation for employees to master their salary and reward for the first time. Research data show that if the annual output value of the company is above 60 million yuan, the incentive system supported by real-time data will at least enable enterprises to increase efficiency by 5% (i.e. 3 million yuan).

　　 Independent research and development powerful

Since its inception in 2002, Huizhou Tian Ze Ying Feng Technology Co., Ltd. is committed to providing real-time data acquisition and production management system for the production field of textile and garment enterprises. The ETS (ElectronicTicketSystem) intelligent electronic ticket system developed by Tian Ze Ying Feng Technology Co., Ltd., together with Wuhan Textile University (formerly Wuhan University of Science and Engineering) and Chengdu Electronic Science and Technology University, has so far provided a complete RFID solution for more than 50 enterprises, and has inserted the wings of informatization for the vast textile and garment enterprises.

"At that time, I went to the Dongguan Research Institute of the University of Electronic Science and technology to learn from each other, but I was stopped by the general Lai to visit the Tian Ze Ying Feng and garment factory." Speaking of the beginning of cooperation, Professor Wang Luyu of Chengdu University of Electronic Science and technology is still fresh in mind. "Lai is clear thinking, resilient and energetic, and has his own clothing manufacturer. He understands technology as well as the problems and production needs of textile and garment enterprises."

Wang Luyu thought that at that time, Lai Haiyang, chairman of Tian Ze Ying Feng, had good conditions for tackling key problems in technology. With the persuasion of Lai Haiyang, he and his students resolutely joined the team of Tian Ze Ying Feng's R & D team. After the exploration and hard work of the three party scientific and technological personnel of Tian Ze Ying Feng Technology Co., Ltd., Wuhan Textile University and University of Electronic Science and technology, and with years of experience and expertise in the textile and garment industry of Tian Ze Feng Feng, the ETS (ElectronicTicketSystem) real-time data collection and production management system (electronic ticket system) finally came out, and in April 26, 2010 passed the scientific and technological achievements organized by the China Textile Industry Association. In November of that year, the system won the first prize of the China Textile Industry Association Science and Technology Award in 2010. {page_break}

Industry analysts pointed out that ETS- real-time data acquisition and production management system, through RFID (radio frequency identification) technology, real-time collection of production site products quantity, production time, quality, delivery, non standard data, stored in the central database; at the same time, data analysis and processing at a high speed, the production status and problems in real time in front of management personnel, and combined with the production plan and delivery period to provide early warning and guidance, so as to enable the factory to achieve production balance, progress satisfaction, quality improvement, intelligent management of goods flow clear.

As a typical example of large-scale and successful application of RFID technology in traditional industries and helping traditional industries to realize information management, ETS- real-time data acquisition and production management system can enable enterprises to know the production schedule of each order well, so that managers can always understand the quality of goods produced, and enable workers to better realize self adjustment, thereby greatly improving production efficiency. The system enables management decision-makers to grasp the pulse of the production site and win the battle with their peers.

　　 Obvious benefits and broad prospects

Lai Haiyang said that at present, a number of domestic garment manufacturers have made the first move to use the ETS system. The main customers of Tianze Ying Feng include many leading enterprises in the fields of knitting, weaving, underwear and so on, such as Hongkong Jingyuan group, Yida group, Futian industry, Linyi Fuji Knitting Co., Ltd., Changzhou AI Bei Garments Co., Ltd., Zhongshan Xia Hu Shijia dress Co., Ltd., Tongwei Garment Co., Foshan purple Lan Di Underwear Co., Ltd., Huizhou Tianjian Clothing Co., Ltd. ETS- real-time data acquisition and production management system is also exported to Bangladesh and Vietnam, and successfully opened up overseas markets.

Zhongshan Tongwei Garments Co., Ltd. is a clothing company with more than 3000 employees and an average monthly output of 1 million 500 thousand pieces. In December 2007, the company invested heavily in the ETS- real-time data acquisition and production management system in the whole plant. It has a significant role in improving the management level and efficiency, and the total direct cost savings over a year are over 5 million yuan.

Shanghai Kai Xi Ya International Trade Co., Ltd. is a large export enterprise integrating design, development, procurement, production and sales. It is mainly engaged in the processing and import and export trade of home textile products, clothing, fabrics and other products. Its products are exported to Europe, America and Japan, with an annual export volume of US $50 million, and a large home textile and garment factory in Shanghai, with an annual capacity exceeding US $20 million. In March 24, 2011, the ETS system of Tian Ze Ying Feng was successfully applied to Shanghai Kai Xiya International Trading Co., Ltd., so that it upgraded from the traditional bedding industry production mode to the modern management mode of information, intelligence and automation. Therefore, Kai Xiya has made new advantages in the bedding industry. The application field of ETS system has also extended from the garment industry to the home textile industry.

Combined with the test results of many user enterprises, garment manufacturers use ETS system in addition to cost savings of 20%, but also make the production cycle at least 1 weeks in advance, directly reduce the rate of over 30%, the number of WIP is reduced by more than 20%, the defective product rate is reduced by at least 10%, and the production efficiency is increased by more than 10%. In promoting the rational use of information resources and industrial upgrading, enterprises also set up an advanced image of information management.

The ETS equipment developed by Tian Ze Ying Feng, the cost control of mass production is less than RMB 1000 yuan per unit. It is estimated that the production capacity of 100 thousand units of reader and reader will be formed a year later, and the profits and taxes will be 72 million yuan. In view of the large number of garment manufacturers in the Pearl River Delta region in China, the market capacity is estimated to be at least 2 billion ~30 billion yuan. With the popularization and application of RFID technology, it can penetrate into other industries with huge market potential and broad prospects.