Yi Meng Yuan Company'S Flat Screen Digital Printing System Breaks The Monopoly Of Japanese Enterprises
The same flat net
Printing machine
Using traditional technology, one fabric can only print 16 colors at most, but there is one in Keqiao.
Originality
The flat screen printing fabric produced by the institution has 80 colors, and even thousands of colors can be achieved theoretically.
Where is the secret? The reason lies in the introduction of a fully automatic system on the printing and dyeing equipment.
Digital
Printing system.
This set is called EPS flat screen digital printing system, developed by Zhejiang Yi Meng Yuan Technology Co., Ltd.
Wang Sufang, chairman of "Yi Meng Yuan", said that the system was invested by the company last year and invested by a team of experts from Hangzhou, Beijing, the United States, and a number of printing plant practice technology R & D staff.
After more than half a year's efforts, the system was put into trial in November last year, and it was upgraded in August this year.
According to the introduction, the same flat screen printing equipment, the use of traditional technology, a skilled worker needs about 10 days for a complex pattern of color separation, and the maximum can only achieve 16 colors, need to use 16 screen, if you encounter new tricks, but also to fight again.
In addition, because the pulp can not be fixed, the tradition is adopted.
Flat screen technology
A lot of residual pulp will be generated and wasted seriously.
"It is precisely because of the shortcomings of traditional flat screen printing that we wonder whether there is a better way to improve traditional technology."
Wang Sufang said that after nearly 3 months of research, the company decided to apply digital technology to the traditional flat screen printing equipment.
Finally, after more than a year's efforts, the EPS system has been formally formed.
According to the introduction, after the introduction of the traditional flat screen printing process into the EPS system, technicians only need one or two minutes to automatically complete the color separation without the need of skilled workers.
In addition, EPS can be divided into 100 colors and even more with only 8 web pages.
Similarly, it can also fix the color to facilitate the management of leftover pulp, with a utilization rate of 100%, and there is no residual slurry problem.
After the introduction of digital printing process, the cost of flat screen printing will not only rise, but also make the product design no longer restricted by color, printing accuracy is higher, and the flower pattern is more realistic.
Wang Sufang said that only the Japanese Dongsheng TPS system has such technology in the world, but enterprises must buy tens of millions of yuan equipment to use it.
The EPS system, which can only invest about 800 thousand yuan, can make the traditional flat screen printing equipment achieve the level of digital printing.
Wang Sufang said that at present, two printing and dyeing companies in Shaoxing have signed the EPS system procurement agreement with "Yi Meng Yuan".
She believes that the use of the system software can not only greatly increase the added value of the product, but also help printing enterprises to reduce emissions targets and reduce the corresponding production costs, so as to boost the pformation and upgrading of the printing and dyeing industry.
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