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    Analysis Of The Causes Of "Insolation Flower" And Its Testing Method

    2012/1/19 10:01:00 44

    "Exposure to flowers" is often encountered in the acquisition process of cotton seed in the mainland, but it is not easy to identify problems. It is often ignored by the grass-roots inspection personnel in busy work. It is precisely because of its false appearance that it brings great economic losses to enterprises. Therefore, it is necessary to analyze its causes and grasp its testing methods. I present my personal views and experience in my work as follows:


    "Insolation flower" and its causes


    "Exposure to flowers" is sudden at high temperature. Insolation In short time, the seed cotton with low surface water content (low) concealing its actual moisture content (high) is actually "super water cotton". It has three phenomenal characteristics: one is the "dry clothes seed tide"; the other is the "dry inside tide" (which means the cotton fiber is partly damp by cottonseed); the three is the high temperature of the epidermis cotton fiber, the heat of the hand, the lack of shaking hands and the feeling of the palm feeling wet.


    The main conditions for the formation of "insolation flower" are strong sunshine, high temperature and short time. The causes can be summed up in two aspects: the influence of natural conditions and man-made causes, one is characteristic and the other two is natural conditions. Another kind of "exposure to flowers" and "sun clothes" is caused by artificial picking and improper drying.


    First, during the peak season of cotton purchasing, it is on the high summer day. The temperature outside the 13-15 o'clock clock is as high as 38-40 degrees. The cotton and the cotton seeds close to maturity are already outside the temperature range of three to five days. When exposed to short time exposure, the moisture content of the epidermis cotton fibers is volatilized rapidly, and the actual moisture content of the cotton seeds is higher. From the perspective of cotton grade change, the cotton seed has been exposed to the sudden exposure to the night dew, and the surface wax layer has been severely damaged. Its orientation and crystallinity decreased, and its hygroscopicity changed greatly. This is the natural factor for the formation of "insolated flowers". Cotton farmers also picked up dew cotton for more profits, especially during the peak season of cotton purchase in 2010. performance The cotton growers were picked up after 9 a.m. and sold at four or five p.m., and measured with the moisture regain instrument. Only 17-18 seeds were detected at the original 17-18 moisture regain rate, causing many cotton ginning enterprises to burn the barn and suffer heavy losses.


    Second, cotton growers are not suitable for drying flowers. This is because the vast majority of cotton farmers in the south of the Yangtze River are basking in cotton on the cement floor. However, the cement floor is not ventilated, absorbs heat, the water vapor and heat are slow, and the cement floor temperature can reach about 50-60 degrees Celsius. It is precisely because of these human factors that it is prone to wet the upper layer and the lower layer. So cotton planting bamboo raft should be encouraged to spread out. The bamboo stand is ventilated under the sun and up and down. The moisture content of seed cotton is easy to volatilize, and the quality of seed cotton is not easy to destroy. Conditional acquisition enterprises can provide bamboo row for cotton farmers through the cooperation of cotton farmers.


    Influence of "exposure to flowers" on several factors


    The moisture content of "insolated flowers" is very unstable. The change of moisture has obvious influence on the four parameters of seed cotton weight, seed cotton padded component, lint moisture content, cotton seed water content and electrical measurement.


    Cotton has the properties of moisture absorption and moisture release in the air. The moisture regain of cotton fibers exposed to natural influences will increase gradually in the air, and the moisture regain of seed cotton will gradually decrease. The moisture absorption and moisture release of these two species are not balanced for the "exposure to flowers", and the weight of seed cotton will change (decrease). This takes a certain time, although there will be no great changes in seed cotton weight in a short time, but through processing, the wet cotton seed has adhesive force to the fiber because of its "dry seed tide" and "dry outside moisture". When processing, it will increase the "gross rate", and the linen will be reduced. It is particularly serious that when the "exposure flowers" affected by natural factors are purchased, the linen percentage will be increased when using the roller machine to test the linen percentage. This is due to the serious exposure to the sun, the relative decrease of the cotton seed's adhesion to the fiber, and the entry of magazines such as broken seeds and soft surfaces into lint. The experiment shows that the leather roller clothing can be increased by 1-2 Jin, but the grade is reduced by half a level, and the length is reduced by 2 millimeters.


    Changes in moisture content of "insolation flowers" lint Generally speaking, the moisture content of water cut and cotton seed water is lower, and the moisture content of lint cotton is lower. The increase of seed cotton will also decrease with the volatilization of moisture. The influence on the electric detector is that the electrical measuring device will produce greater error in measuring the "insolation flowers", because in a certain range, the resistance value decreases with the increase of temperature, and the resistance value of the "short time" is small, which reflects that the value can not represent the overall moisture content, and the artificial induced "exposure to flowers" is even more serious. In 2010, our company had a set of comparative data for "insolation flowers", which reflected the change of moisture regain and weight.


    For reference only:


        
            
                
                 Moisture regain in seed cotton bags during takeover
                
                
                 Moisture regain of cotton seed stored second days after sunning
                
                
                 A small amount per 100 Jin
                
            
            
                
                 14%-16%
                
                
                 16%-20%
                
                
                 No less than Ten Jin
                
            
            
                
                 13%-14%
                
                
                 15%-16%
                
                
                 Four About Jin
                
            
            
                
                 12%-13%
                
                
                 10%-11%
                
                
                 1-2 Jin
                
            
        



        
            
                
                
    Moisture regain in seed cotton bags during takeover

                
                
                
    Moisture regain of cotton seed stored second days after sunning

                
                
                
    A small amount per 100 Jin

                
            

            
                
                
    14%-16%

                
                
                
    16%-20%

                
                
                
    No less than 10 jin

                
            

            
                
                
    13%-14%

                
                
                
    15%-16%

                
                
                
    About 4 jin.

                
            

            
                
                
    12%-13%

                
                
                
    10%-11%

                
                
                
    1-2 Jin

                
            

        


        
            
                
                 Moisture regain in seed cotton bags during takeover
                
                
                 Moisture regain of cotton seed stored second days after sunning
                
                
                 A small amount per 100 Jin
                
            
            
                
                 14%-16%
                
                
                 16%-20%
                
                
                 No less than Ten Jin
                
            
            
                
                 13%-14%
                
                
                 15%-16%
                
                
                 Four About Jin
                
            
            
                
                 12%-13%
                
                
                 10%-11%
                
                
                 1-2 Jin
                
            
        



      Remarks: moisture regain 14%-16% It is man-made cotton seed that is picked and dried.

    Several suggestions on the test method of "sunflower" moisture regain


    In cotton inspection business, the moisture test of insolation flower is the same as that of normal cotton, although the method is the same.


    1. hand feeling: grasp cotton with your hands and feel the temperature. The temperature of the sun drying cotton is higher than that of the normal drying cotton. The different points are: fever when holding hands; after holding the palm, there is water vapor in the palm; when the hand is inserted into the seed cotton, deep damp can be felt.


    2. bite method: on the basis of hand feeling, bite cotton seeds, mouth bite. cottonseed Whether the sound is crisp, the mouth is silent or the pie shows that the water content is much. This method is the same as that of the normal seed cotton.


    3. hand pulling is also done by hand and mouth bite. The method is: hand pulling the fiber, feel the size of the pulling force, do not look at the fiber bending degree, the pulling force is big, the soft epidermis is easy to pull up, may also be "exposure to flowers". And the general method should be carried out at the same time and applied to each other in order to judge correctly. It is the cotton wool moisture regain method. The method of lint moisture regain is to divide the lint of the dry flower test and put it out and put it in a normal temperature for 1-2 hours. The two is the electric oven measurement method. 100 grams of sun dried cotton seeds were placed in aluminum wire basket, placed in an electric oven, baked at 126 degrees centigrade, and baked for 2 hours. Its calculation method:


    Seed cotton weight before drying - Weight of seed cotton after drying
    Percentage of water content = -- -- -- -- -- * 100%
    Seed cotton weight before drying

    4. sealing method: this method main It can be exposed to sunlight at room temperature without interference from air and ambient temperature, so that wet seed cotton can be wet. Dry cotton fibers absorb moisture to achieve internal balance (balance time is usually 24 hours). After balancing, the linen is tested and the moisture is measured by electricity. But this method is long and the procedure is troublesome. It is not suitable for field inspection. The grass roots can be used as a solution to the controversial cotton.

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