Combing Machine For Textile Machinery Knowledge Introduction

High speed and low energy consumption Comber

1, Switzerland's latest comber E76, in addition to improving product quality, has also taken into account the energy saving problem. Every kilogram of yarn can be saved by 12%. The clamp plate uses magnesium aluminum alloy to reduce the vibration of the nipper, and the E76 drafting device and the top of the coil device are favorable for the high-speed operation of the guide bar. The output of the E76 comber can reach 74 kg / h. Combing machines abroad do not emphasize speed, but strive to improve quality and energy efficiency. This is a noteworthy development direction.

E35 OMRGALAP combing preparation - winder

E35
OMRGALAP combing preparation - the winding machine can provide the highest output. The coil winding machine has the latest technology. The core of the transmission winding is a belt winding system. The core component of the transmission belt is the center of the winding belt of the transmission belt, and the transmission belt is wrapped around the yarn core. Therefore, the distribution of the contact pressure in the transmission belt is very uniform, and the quality of the transmission belt is the best, so that the output of the winder is the highest.

2, Tyts Le TC01 combing machine speed up to 500nip/min; at high speed, the machine has no obvious vibration, low energy consumption and noise reduction characteristics; the precise polished steel jaw can ensure the accurate clamping of the cotton roll weight up to 80g/m; the separation roller is designed to be drum shaped, so that the roller's axial diameter is slightly larger, and it is the surface of the twill groove, so that the roller can be more evenly clamped under the working width. Four individually controlled epithelial rollers on four upper and lower levels each have an adjustable sensitive pneumatic pressure system to adapt to different raw materials, and can be spun and weighed with large drafting (about 8-22 times) to ensure the smooth orientation and prevention of stacking. The design of the cotton coil unwinding and the feeding area of the TC01 is suitable for re feeding. The fine combing strip can be transferred to the highly polished stainless steel plate by pneumatic compression and tight pull. The Tyts Le TC01 comber can be fed back and forth, feeding length can be adjusted conveniently according to the length of raw cotton fiber, and the separation of higher precision is driven by the conjugate cam. The speed is as high as 500.
Nip/min is no longer theoretical speed but actual speed.

3, the TLC TC01 comber pliers plate adopts aluminum magnesium alloy, which reduces the weight of the clamp plate, and is precisely polished steel jaw, so as to ensure that the weight of the cotton lap is up to 80g/m, and the clamping accuracy is 500.
Nip/min has no obvious vibration and noise reduction.

4. The winding of the cotton coil of the Tyts Le TC01 comber and the design of the feeding area are suitable for re feeding. The TC01 can be fed backwards and forwards. The feed length can be adjusted conveniently with the length of the raw cotton fiber.

The special feeding roller shape ensures continuous and stable web guide, so the feeding roller is bilateral transmission.

5, half round comb and top comb. Staple fiber Separation, in which half circle comb plays a main role, and top comb can separate 3% staple fibers. The TC01 comber half round comb is made up of four carding elements and different card clothing. The half round comb angle covers about 90 degrees. Needle density can be increased from 160 to 900 pin / square inch.

6. The uniform movement of the nipper on the circular comb is the key to producing high quality combing strips. The distance between the clamp plate and the circular card clothing is consistent on the entire surface of the 90 degree TC01 comber. The minimum distance between the top comb and the separating roller should be as small as possible. It is a particularly important factor in the combing process. The top comb of the TC01 used in the llczlor comber is equipped with a needle tip, which matches the curved surface of the separating roller. Generally speaking, the density of the top comb needle is 26pin, but for coarse or super high count yarns, the density of needle teeth is 23, 29, 32 or 35pin/cm.

7. The TC01 machine is equipped with self cleaning top comb system to make carding quality keep good. The cleaning interval of the truck can be extended appropriately. It uses a very short compressed air flow to separate the top pin from top to bottom in a few microseconds.

On the platform of the TC01 machine, 8 slivers can be delivered gently to the feeding roller of the drafting system just above the barrel. The draft form is controlled by four or four separate pneumatic pressurization, and can be spun and weighed with large draft (about 8-22 times). It is driven by a toothed belt. When the roller is supported, the three rollers are also raised, thus simplifying the operation and feeding the roller on the sliver to prevent the cotton sliver from shrinking. The cotton net pneumatic head is standard.

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The size of the tampon barrel in the trlzil TC01 comber is 600 * 1200mm. The position of the improved drafting system allows the cotton sliver to feed vertically into the coil. The spare empty barrel is fed from the side and the barrel is moved forward. The bucket is very compact and saves land. It can also be used underground to feed empty barrels.

8. The higher precision separation roller is driven by the conjugate cam. The swaying parts under the differential gear make the joints have longer stacking time. Make the eccentric wheel's flat action make the movement of the clamp plate more accurate and faster.

9, the frame of the TC01 comber is designed to simulate the dynamic load of the comber during the actual operation with special software. Therefore, each rack is designed according to its corresponding load, so that the rack can meet the high speed requirements of the comber, and the vibration is not felt at the speed of 500nip/min. No impulse load, no uncontrolled torque generation.
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10. The optimal design of dynamics reduces the amount of processing and losses caused by friction and vibration, and greatly reduces energy consumption. Because the speed is 500.
Nip/min also felt no vibration. Mechanical compensation and optimization kinematics reduced the force of the clamp movement. The Tyts Le TC01 comber is optimized by using 3D software and simulation calculation, so that the comber can vibrate at high speed and avoid friction loss, so that when the speed increases, there is no need to increase too much kinetic energy.

11, measuring the quality of a comber is mainly considering the quality level of comber. From the distribution of fiber length in cotton rolls, combing strips and combed noil, we can see the short fiber content and spinning quality.

World since twenty-first Century Cotton textile machinery It is developing rapidly in the direction of high speed, high output, high product quality, high automation, information networking and environmental protection. The technology of every process of cotton textile production has reached the high level of production with high yield, good quality and low consumption. According to the different requirements of roots and roots, the carding machine process is improved, and different carding machines and drawing frames are used for combing ring spinning and rotor spinning, so as to better develop their own characteristics and adapt to different speed and varieties. In the first 10 years of twenty-first Century, cotton spinning and high-efficiency combing machines with high-density and low energy consumption were made clear by short flow opening process, and cotton spinning machinery and spinning technology have made great progress.

This article reflects the latest achievements of the world's cotton textile technology. It is the latest combing equipment displayed in the 207 act of Nigeria ITMA and Barcelona ITMA in 2011, which can be used for reference in the technical transformation of new cotton textile enterprises and the selection of equipment for new enterprises. To build our country from a big textile country into a strong textile power in the world, we must catch up with the advanced level of world textile technology, update and transform our existing cotton textile enterprises with the most advanced textile equipment in the world, and transform our textile machinery manufacturing enterprises, so that textile machinery production enterprises can produce advanced textile equipment with international advanced level and speed up the speed of China's entry into the world's textile power.