Textile Equipment Revolution Enters Intelligent Age

stay The twelfth Asian Textile Conference At the 2013 China Textile annual conference, the "Kangping Cup" modern textile technology and equipment technology seminar attracted many experts from industry associations, universities, scientific research institutions and enterprises. The theme of this seminar is about automation and intellectualization of equipment.

　　 High end intelligence is a long road.

There is a view that a new round of industrial revolution is coming to us. Its direction is to combine virtual network with physical physics. The future era will be digital, networked and intelligent.

At present, some of the domestic Textile enterprises Some achievements have been made in automation and intelligent construction. Zhu Xianmin, vice-chairman of the China Textile machinery and equipment industry association, analyzed the trend of the new industrial revolution, and thought that the era of digitalization, networking and intellectualization is coming. Therefore, we must continue to promote the development of automation and Intellectualization Technology of Chinese textile equipment to a higher level. According to Zhu Xianmin, some spinning enterprises have realized blowing and carding, thickness and thin links, and greatly reduced labor through technological connection, reduced the cost of human resources, and improved product profits. If we continue to develop further in this direction and adopt more intelligent technologies, we will be able to build a few people and no cotton spinning factories or workshops in the future.

Some chemical fiber production enterprises realize filament winding, inspection and packaging through the control system. In addition to reducing labor consumption, the intelligent identification system can enhance the quality of goods supplied to customers, increase the added value of products and increase the profits of enterprises based on maintaining the original output. In the future, control systems communicate product information with upstream and downstream processes to help enterprises build products into intelligent products, so that each piece of cake can know when to produce, where to spin, where to go, and how to process information. Under the situation of digitalization, networking and intellectualization, textile and clothing can also produce customized products from mass production to large-scale production.

Zhu Xianmin believes that despite this, the level of automation and intelligent technology in China is still relatively low, and will enter a period of rapid development in the future. He pointed out that spinning technology as an example, we can continue to achieve equipment connectivity in the future to reduce human intervention. In spinning equipment, the technology of electric spindle can be further promoted. At present, spindles are still running when roving breaks, roving is still feeding, which consumes energy and raw materials. The technology of electric spindle can realize self stop of single spindle ends and roving stop feeding without sensor. With advanced control system, the enterprise can control the breakage rate of 1000 spindles, so that night shift is unattended.

Lin Jian Wang, chief engineer of Jingwei Textile Machinery Limited by Share Ltd, said that the new unmanned cotton textile digital factory has the functions of perception, decision-making and execution, which is in line with the key development direction of the national high-end equipment manufacturing industry, and is an important embodiment of the deep integration of informatization and industrialization. The construction of a new type of unmanned cotton textile digital factory will speed up the transformation and upgrading of cotton spinning enterprises, improve production efficiency, technology and product quality, reduce energy consumption, resource consumption, save labor costs, realize the digitalization, intellectualization and networking of the spinning process, enhance the competitiveness of enterprises, and play an important role in coping with international challenges. He believes that by promoting intelligent textile technology, integrating new ideas and new technologies, creating a new type of unmanned cotton textile digital factory will become the main task of textile equipment enterprises in the current and future period.

　　 Speed up domestic intelligent development

At present, the domestic Textile equipment The development of new automation and intelligent technology has entered the fast lane. Many representatives of the seminar said that their new technology, new equipment and new system have been promoted and applied. These new technologies are not only innovative ideas, but also solve problems in actual production. The audience also communicated with the experts. Some of the users have learned more about these technologies through the introduction of experts.

The automatic barrel dropping machine of the automatic control and logistics technology engineering research center of Beijing Institute of machinery industry automation is applied to chemical fiber production enterprises. It can realize automatic wire loading from the winding machine, automatic loading, automatic printing of small labels and process cards from the barrel dropping machine, automatic storage of the information of each cake production process, and no interference in the process, so that the tail wire direction can be ensured.

The combined intelligent full-automatic roving frame system of Seth Universal Machinery (Qingdao) Co., Ltd. takes the center of automatic doffing roving machine as the center or starting point. It can realize the functions of automatic spinning, full empty tube roving exchange, yarn storage, roving to spinning, intelligent automatic cleaning of yarn ends, automatic configuration of ATC, tail yarn screening, roving variety identification, and so on. Ultimately, the automation, continuity and digitalization control of roving spinning and conveying will be realized, so as to meet the automation needs of multi variety production in spinning mills.

In addition to intelligent cotton spinning equipment and cotton spinning process continuous system, Jingwei Textile Machinery Limited by Share Ltd further put forward the concept of intelligent flexible logistics storage system and new type of unmanned cotton spinning digital factory. The intelligent flexible logistics storage system utilizes the intelligent conveying system of the bar barrel, the intelligent conveying system of combed cotton rolls, the intelligent finishing transportation and packaging system of the cylinder yarn, so as to make the cotton spinning process flexible connection, avoid the contact damage of the yarn, and improve the continuity and automation level of the production.

Lin Jian Wang believes that the intelligent cotton spinning equipment has the characteristics of high speed, high yield and high efficiency, and can greatly improve the yarn quality and the added value of the product. The joint machine and AGV based logistics warehousing system have realized the rigid and flexible connection between cotton spinning processes, ensuring the stability, reliability and continuity of the whole process, and greatly improving the production efficiency. Big data and cloud computing technology will help cotton spinning equipment network monitoring and management system and ERP system to improve the informatization level of cotton spinning factory.

A number of automatic and intelligent technologies such as the Pacific Electric Machinery Group Co., Ltd., the advanced manufacturing technology research institute of the General Machinery Research Institute, Shaoxing Sheng Pu Electronic Technology Co., Ltd. and other units, digital ingot spinning frame, cheese dyeing digitalization, intelligent twister control system and so on, have all embodied the high-end level of the domestic textile equipment.

　　 Equipment revolution opportunity is coming

On the one hand, textile equipment manufacturing enterprises have made breakthroughs in automation and Intellectualization Technology. On the one hand, under the pressure of cost, the user enterprises hope to reduce labor costs and improve product quality by new technologies. The level of automation and intelligentized equipment in China has been continuously improved, and the scale of production has been expanding continuously, which has been recognized by users both at home and abroad.

Seth universal has successfully designed and installed full automatic doffing and coarse and fine joint system for Qingdao, Jiangsu Jinbao, Xianyang Textile Group, Nanning Jinhong and other enterprises. Guo Jiayang, deputy manager of technical department of Seth global machinery (Qingdao) Co., Ltd. believes that in recent two years, the demand of the spinning and weaving enterprises for the combination of thickness and thickness rapidly broke out. Now spinning enterprises are facing more than just wage problems. The labor intensity of roving process is large, and some doffing workers can not bear the waist, so the transformation of automatic doffing and coarse and fine joint system is imminent. With the implementation of these automation technologies, many programs can be completed by pressing the button, which is also attractive to young employees.

The development trend of domestic spinning is small batch and multiple varieties. Some spinning enterprises think that the advantages of coarse and fine combination are not obvious in the production of multi varieties and small batch products. And Guo Jiayang believes that at present, Seth universal has already had the experience of transformation of many varieties and small batch products, and will also tailor the most suitable system to meet the individual production needs of customers according to the production process requirements.

Speaking of China's digitalization, networking and intellectualization, Zhu Xianmin said that the digitalization, networking and intelligentization of textile industry will take the lead in China. He explained that as a large population country, China can not do without the textile industry. The construction of urbanization will greatly increase domestic demand for textiles, and the increase in factor costs also needs to increase labor productivity. High cost will retard the progress of science and technology, and low input can accelerate the promotion of high technology. At present, China has certain cost advantages, so some high and new technologies are expected to be realized faster in China.