It Brings Many Benefits To The Carding Unit.

< p > in all kinds of spinning continuous production process, blowing carding technology has a longer promotion time and more mature technology.

In recent years, on the basis of the complete sets of equipment for blowing carding units, some enterprises have introduced the pformation of blowing and carding of traditional open cotton carding production line.

The technical personnel of spinning enterprises have been concerned about this pformation to reduce the effect of labor, energy conservation and consumption and product quality.

The example of this stage is the pformation of blowing carding unit of Hebei Li Ke Textile Co., Ltd.

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< p > Hebei Li Ke Textile Co., Ltd. seized the opportunity and boldly tried to make use of advanced equipment to pform the traditional blowing line of the traditional production line, saving manpower and material resources, reducing consumption, improving production efficiency and product quality, laying a good foundation for the company's next development, and laying a better foundation for the company's products going to the world.

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< p > < strong > < a > href= > http://www.91se91.com/news/index_c.asp > blowing carding > /a > pformation > /strong > /p >

< p > < strong > can reduce 17 equipment < /strong > /p >

"P >" during the process of cleaning the carding unit, we removed the vibrating cotton box, the winding machine, the porcupine opening machine, and installed the mixed cotton equipment, the cotton fan and the pipe, so as to form a set of simple combing line.

After the simple blowing carding unit was reformed, the product quality was stable, production increased by 30%, employment decreased by 60%, and machine material consumption decreased by 40%.

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< p > before pformation, the two processes of opening cotton and carding include: A002 disc grabbing machine, A035 mixed cotton opener, A036 opener, two A092 double cotton boxes to cotton machine, two A076 single hit rolls, 18 A186 carding machines.

After modification, the equipment of the simple blowing carding production line includes: A002 disc grabbing machine, A035 mixed cotton opener, Te Luth Le's CL-C1 opener, relay fan and 5 Te Luth Le TC-5 carding machine.

Compared with the equipment before pformation, the modified simple blowing carding production line has less equipment, simpler, higher degree of modernization and more convenient maintenance.

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< p > in terms of production capacity, before the pformation, two A076 single hit rolls were supplied to 18 A186 carding machines, producing 15 kilograms per hour for each card.

After the pformation, 5 Te Luth Le TC-5 carding machines produced 50 bars per hour of carding machine.

The single production capacity before pformation is only 30% of the capacity of the single unit after pformation.

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< p > in terms of saving labor, before the pformation, the two processes of opening and cleaning cotton and carding were 5 workers per class.

After the pformation, the production line of the simple blowing carding unit was 2 people per class. Each class was saved by A076 single hand driver, 1 of the rewinder, 1 of the coiler, 1 of the carding machine, and 9 of the 3 classes.

According to the monthly salary of 2300 yuan per person, only 20000 yuan can be saved per worker per month.

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< p > in the aspect of reducing consumption, after reconstructing the simple blowing carding production line, we removed two A092 double cotton boxes to the cotton machine, and two A076 single player to make the coil machine.

The total number of spare units per unit of the Jian Yiqing combs was reduced by 17 units before the pformation. According to the annual consumption cost of 2000 yuan per unit, the annual consumption can be saved by about 34000 yuan.

The energy consumption of the elimination equipment is also much higher than that of the new equipment, so the annual energy conservation is also a big figure.

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< p > < strong > using new type carding machine < /strong > < /p >.

< p > < strong > achieving double control of cotton sliver quality, < /strong > < /p >.

< p > the carding process before pformation is A186D carding machine. The feeding way of the equipment is feeding cotton with manual rewinding, low feeding speed and poor feeding quality.

The production line of the Jian Yiqing carding unit is continuously feeding. After continuous cotton feeding, mixing cotton and cotton cleaning, the continuous feeding speed and quality of cotton feed through the cotton conveying pipeline and electrical communication device are well controlled, as well as the feeding mode of the complete blowing carding production line.

The carding machine is mainly controlled through the cotton box to control the thickness of the cotton layer, and then the quality of the sliver is controlled by the width of the opening width of the roller mouth of the carding machine, so that the quality of the product can be guaranteed.

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The selection of pformation plan for < p > blowing carding mainly depends on the amount of planned investment, the variety of production products and the quality requirements of the enterprises.

If the quality requirements of the products are high, I think the A carding machine should be eliminated and converted to a new type of carding machine.

If the quality requirement of the product is not high, the cotton carton (including accessory parts) can also be installed on the old carding machine to realize the pformation of the simple blowing carding unit.

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< p > less investment for simple carding unit of old carding machine, but low output and unstable quality.

The reason is that this kind of pformation only adds the accessory parts of the cotton case and the cotton box, so it can only control the thickness of the cotton layer on the cotton box, that is, the amount of cotton entering the carding machine, but it can not control the quality of the sliver.

Because the quality of the sliver of the old carding machine is controlled by the quality of the cotton roll, if we want to produce high quality sliver, we need to use the new carding machine.

Only in this way can we achieve high quality, high yield, save manpower and material resources, and reduce consumption.

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< p > Hebei li ke a href= "http://www.91se91.com/news/index_c.asp" > textile > /a > limited liability company has strict requirements for product quality and products are sold overseas.

During the pformation of the simple blowing carding unit, the company continued to keep the A002 disc grabbing machine and A035 mixed cotton opener (or not). It also increased Te Luth Le's CL-C1 opener and 5 TC-5 carding machines, so that the quality of the sliver was completely guaranteed.

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< p > < strong > "ship is difficult to turn around" < /strong > < /p >

< p > < strong > variety cleaning work increased < /strong > /p >

< p > TC-5 < a href= "http://www.91se91.com/news/index_c.asp" > carding machine < /a > use cotton post box to control cotton layer and control the sliver quality through bell mouth roller before machine.

The position of the TC-5 carding machine is raised, the length of the carding machine is increased, the movable cover plate can be precisely adjusted, the screw fixing method is adopted, and the disassembly and assembly are convenient; when the cylinder is lifted, the position between the cylinder, the doffer and the thorn roller can be adjusted correspondingly; the movable cover plate is reduced, the front and rear fixed cover plates are increased, the carding arc length is increased, and the carding area is increased, so that the quality of the sliver is guaranteed.

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< p > TC-5 carding machine is made of large coil, and the barrel is 1 meters and 1.15 meters. When the production time is increased, the number of times of dropping is reduced, and the production efficiency is increased. In addition, the equipment can automatically drop the cylinder and reduce the labor intensity of the workers.

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< p > under the circumstances of tight employment and various consumption costs, the development of blowing carding system is wide.

As the blowing carding system uses continuous feeding to increase the output, the reduction of the machine reduces the consumption of various machine materials and reduces the energy consumption, and also reduces the employment. In addition, the self levelling of the pformation is increased, and the product quality is guaranteed.

Therefore, the simple blowing carding pformation is a good way to increase production, quality and reduce consumption of traditional cotton spinning production line.

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Although the P Jian Yiqing comb pformation is effective, there are also shortcomings.

First of all, the product variety is single, and the variety is complex.

After the pformation of Jian Yiqing carding unit, it is necessary to make equipment clean and bring a lot of work.

The workload of routine cleaning after Jian Yiqing carding has been increased.

The length of the pipeline and the cotton bins behind the machine are increased, which brings about the problem of hanging flowers in the pipes and cotton boxes. For the large quantity of pipelines and cotton boxes, it may be blocked. This is also a troublesome problem after pformation.

But in general, the advantages of the simple blowing carding unit are greater than the disadvantages, and the pformation of the company is also very successful.

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