Transformation And Upgrading Of Chemical Fiber Filament Is Imminent.

Here world clothing shoes The Xiaobian of the hat net introduces the structural overcapacity and the transformation and upgrading of chemical fiber filament.

Structural overcapacity contradictions show that transformation and upgrading of chemical fiber filament is imminent.

Due to insufficient demand at home and abroad, upstream PTA capacity growth and other factors, chemical fiber filament and chemical fiber weaving industry chain product inventory increased, PTA production capacity, chemical fiber drawing capacity, chemical fiber filament weaving capacity obviously appeared structural overcapacity. At the 2014 annual National Symposium on the development of chemical filament fabrics and viscose filament in Jiaxing, Zhejiang, China Spin Xu Wenying, vice president of the Federation of industry and President of China filament weaving Association, said that the most urgent task is to actively adjust the product mix and transform the development mode.

　 If demand is not strong, industry development must pay attention to quality and efficiency.

In 2014 1~4, the textile industry sold 1 trillion and 954 billion yuan, an increase of 8.67%, the growth rate dropped 5.5 percentage points, profits 92 billion 150 million yuan, an increase of 11.57%, the growth rate dropped 5 percentage points. Correspondingly, the output growth rate of all kinds of textile products, such as cotton yarn, cloth, chemical fiber and viscose fiber, has slowed down, and the growth rate of viscose fiber has decreased by 17.6 percentage points. At the same time, the export situation is more severe. In the first quarter, exports of textiles and clothing increased by US $59 billion 880 million, an increase of 0.49%, and the growth rate dropped by 15 percentage points. In the three traditional export markets of the United States, Europe and Japan, apart from the slight improvement of EU demand and the increase of 4 percentage points, the US and Japanese markets were not ideal, the US barely increased 0.83%, the growth rate dropped 2.36 percentage points, while Japan simply dropped by 7.03 percentage points.

In the first quarter, the sales volume of clothing sales (above quotas) in China's total retail sales of consumer goods increased by 8 percentage points over the previous year, only 9%, and the growth rate of clothing retail sales was 3 percentage points lower than that of total retail sales of social consumer goods, indicating that domestic demand is still insufficient. On the other hand, the growth rate of investment in the first quarter is down, down 3.65 percentage points, and the growth rate of new projects is down by 23.4 percentage points.

Obviously, the export situation is grim, domestic demand is still weak, investment growth continues to decline, showing that industry confidence is insufficient, and investment pulling effect is weakened. The downward trend of the economy has made the textile industry profoundly realize the urgency of adjusting and upgrading.

In view of the supply capacity of upstream raw materials PTA, due to the overinvestment in previous years, with the gradual growth of production in recent years, capacity has embarked on the path of inertia growth. This year, the plan will also have about 10000000 tons of PTA production, and the contradiction between supply exceeding demand is more prominent. At present, the price of PTA has dropped to 6100 yuan / ton, and some PTA production enterprises have suffered serious losses. In order to save the whole industry from losses, key PTA enterprises are discussing the collective price increase of 500~600 yuan / ton, which is strongly opposed by the downstream polyester filament enterprises.

Production capacity is huge, independent innovation ability is weak, product added value is not high, energy consumption is high, and environmental pollution is heavy. These phenomena have existed for a long time in some enterprises of the filament weaving industry. Nowadays, when the demand for downstream is insufficient, the price of upstream raw materials will increase, and the competition between the two sides will be hard to avoid. "The production capacity of our filament weaving has increased by more than 20% per year over the past more than 10 years, and indeed there have been signs of overcapacity," Xu Wenying said. "Especially those companies specializing in the production of low-grade Road products have seen a serious backlog of stock. A few companies are facing the brink of survival. Such low-level redundant construction really needs urgent braking measures."

Differentiated products are the source of sustainable development for enterprises.

The progress of science and technology, the development of chemical fiber industry, the improvement of manufacturing equipment and technology, especially the popularity of domestic water jet looms, have greatly promoted the development of China's filament weaving industry. The filament weaving industry has been able to maintain a sustained high speed growth of over 20% years for more than 10 years, not only solving the domestic market demand for textile fabrics, but also providing a large number of high-quality and cheap textile fabrics for the world's consumer market. Looking back at the present filament weaving industry, we find that those enterprises that have developed well in product development are not affected by the macroeconomic downturn, but on the contrary, they are running better than before. Not only the supply of products is in short supply, but also the economic benefits continue to grow substantially. It can be seen that the differentiated product line is the only rule to deal with similar products, unmarketable goods and vicious competition.

Jiangsu JJ microfiber Textile Technology Group Co., Ltd. aiming at the international market, the microfiber has always been the standard of Korean and Japanese products. It has always been the bottleneck of the speech right in China. It is determined that we should aim at the super fiber products to catch up with Japan and Korea. We have created a complete set of production process standards for the production of microfiber products. The quality of the products has reached or even surpassed the international level, so that the polyester microfiber products have been recognized and favored by the international market customers. In 2013, the performance of poly Jay microfiber was well established. The gross margin of product sales was over 20%, and the annual sales value was 500 million yuan, and sales increased by more than 35% over the previous year.

Jiangsu Wujiang Tianyuan Textile Co., Ltd. mainly produces high-grade chemical fiber business casual fabrics, with fine denier, twisting products and interlaced products. The product positioning is high, mainly for the supply of domestic first-line clothing brand, and provides clothing design suitable for fabric style. The price of garments made of their fabrics can reach 3000 yuan to 5000 yuan per piece, the products are very popular and annual sales revenue can reach 200 million yuan.

Zhejiang Jiaxing Yongtai Textile Co., Ltd. is a company specializing in yarn dyed filament fabrics. The warp and weft yarns are made of chemical fiber filaments coloured with raw liquid masterbatch, which eliminates the dyeing links of fabrics, thus reducing the discharge of sewage and considerable economic benefits. Yang Yonghe, chairman of the company, is involved in the new product development and has a professional R & D team. The average monthly 3 new products are successfully put on the market, mainly producing jackets and down jacket fabrics. In addition to having 300 looms in Jiaxing, last year, 1000 new water jet looms were set up in Xiao Hai Town, Jiangsu, and the development momentum was very good.

Yuanfeng textile has actively developed new products through the mode of school enterprise cooperation. It pays special attention to the opportunity of developing new fabric products after the emergence of various new materials. Every year, the company has to develop 600~700 new varieties. At present, the elastic fabric produced by the company, including low elastic and four side shells, is fully utilized and developed for the function of low elastic fiber and shrinkable silk fiber material, and the market prospect is very good.

Encourage innovative government associations to join bridges

In order to encourage and affirm the achievements of chemical fiber filament fabric production enterprises in the fields of scientific and technological innovation, new product development, green environmental protection, and so on, to promote the structural adjustment of chemical fiber filament fabric and promote the product development of filament fabrics, since 2012, the China chemical fiber filament weaving Association has launched the national top quality fine silk fabric activities. It has been selected according to 7 categories, such as simulation, women's clothing, sports and leisure, new functional categories, home textiles, winter clothing and luggage umbrella cloth. This year, the event has entered the third session. Vertically, regardless of the number of enterprises participating in the business, the number of products suitable to participate in the review has increased considerably year by year. From the horizontal perspective, the quality of participating enterprises has been getting better and better. This shows that the activity has been widely supported by the enterprises in the industry, and it is encouraging that the positive role of product development and innovation is gradually emerging.

"For individual enterprises, product development and innovation play a decisive role for enterprises to get out of difficulties, increase profits and achieve sustainable development." Xu Wenying said. For this reason, since the establishment of the chemical fiber filament weaving Association, we have encouraged enterprises to intensify efforts to develop new products and produce differentiated products as an important task to help enterprises out of difficulties.

In order to improve product quality and added value and support the innovation and development of enterprises, the governments of various industrial clusters also actively advocate and encourage product development and innovation.

The reward policy issued by Shengze town of Wujiang, Jiangsu is: when the enterprise invested in developing equipment that had no pollution, low energy consumption, high added value and extended the industrial chain, the government gave certain financial subsidies to a single unit over a certain price, and the government gave a certain amount of reward to all enterprises when the investment in technological transformation of production equipment reached a certain amount. Under such a policy guidance, in 2012, the town completed 11 billion 512 million yuan fixed assets investment, industrial technology transformation completed 6 billion 101 million yuan, accounting for more than 54%. The level of equipment in Shengze has improved significantly. In 2012, the number of rewarded enterprises reached more than 250, and the bonus was 16 million 690 thousand yuan. After the upgrading of equipment in recent years, the number of high-grade spray production equipment of 300 thousand ~40 yuan / Taiwan is increasing. The government of the Shengze also stipulates that the title of high-tech enterprises, the title of high-tech products, the title of fabric high-quality products, the authorization and acceptance of patents shall be granted a certain amount of reward. Under the encouragement of this policy, the town invested 935 million yuan in science and technology in 2012, and 25 enterprises declared 95 scientific and technological projects, 2 from the national innovation fund project, 1 from the national key new product plan, 3 new high-tech enterprises, 4 new technology centers, and 4 municipal engineering research centers, completing 20668 patent applications and obtaining 16146 authorized patents.

Changxing County, Zhejiang province also put forward the slogan of "machine substitution", encouraging enterprises to carry out large-scale technological transformation, introducing advanced technology and equipment at home and abroad, and promoting modern manufacturing mode characterized by automated manufacturing, intelligent system control and zero emission recycling. Among them, the textile and weaving enterprises are relatively concentrated in the town of the 66 towns. The company has compiled a "one enterprise and one strategy" technology transformation and upgrading plan, and has gone through 50 transformation and upgrading projects, with a total investment of 2 billion 610 million yuan.

The government of Zhejiang Jiaxing Xiuzhou district and Wang Jingjing town encourage enterprises, especially family workshops, to accelerate the elimination speed of backward water looms. There are about all kinds of textiles in Wang Jiang Jing town. Weaving equipment 50 thousand sets, 40% scattered in the family workshop, these family workshops are mainly loom loom, sewage discharge at will. In the past two years, the town government has taken measures such as power restriction and other measures to facilitate the closure of these family workshops, which has reduced the number of the original 6000 workshops by half, and the backward production capacity has been partially eliminated. Some enterprises above Designated Size have also intensified their technological transformation, and the proportion of advanced equipment has been greatly improved. The proportion of imported looms in Xiuzhou is 11%.