Core Technology Of Textile Equipment: Breaking Or Promoting Pformation And Upgrading Of Zhejiang's Textile Industry

< p > since 2012, Zhejiang has built 9 key enterprise research institutes in the field of intelligent textile printing and dyeing equipment. Their research results are distributed in all aspects of the industrial chain, from spinning to shaping, and then to digital inkjet.

Effectively enhance the overall level of the industrial chain.

These institutes are becoming the "think tanks" of textile equipment manufacturing enterprises. Technicians, like contemporary Huang Daopo, have continuously provided innovative results, bringing a variety of high-end mechanical equipment for modern textile industry.

< /p >

< p > < strong > < a > href= > http://sjfzxm.com/news/index_c.asp > > winding > /a > fast and good > /strong > /p >

< p > how to turn cotton into yarn faster and better is a problem that textile practitioners are always thinking about.

In the Shaoxing Xinchang County Textile Machinery Research Institute, technical personnel have long been committed to developing high-speed rotor spinning machines.

< /p >

< p > "we have developed an automatic rotor spinning machine, which can replace imports. Later, according to the domestic market demand, we developed a high-speed semi-automatic rotor spinning machine, which is the first international initiative."

Lv Yongfa, technician.

Reporters in the hair spinning workshop saw that a Taiwan spinning machine was running at high speed, and the large group of cotton was instantly pumped into a full line ball.

< /p >

< p > Lv Yongfa said, the automatic rotor spinning machine has faster rotation speed, but the cost is high. Meanwhile, the domestic enterprises use the semiautomatic joint for a long time.

To this end, the Institute has concentrated on developing a semi-automatic rotor machine capable of running at high speed. It can connect with the traditional semi-automatic connector, and the speed per minute has been raised 30 thousand times, the cost is more than 150 yuan than the automatic machine, and the cost performance is very high.

< /p >

< p > < < a href= > http://sjfzxm.com/news/index_c.asp > > spinning > /a > enterprise can be slightly higher than ordinary semi-automatic equipment investment, get the quality and output of automatic equipment.

Lv Yongfa said, "this latest achievement fills the gap in China."

< /p >

< p > yarn must be wound on the cheese to enter the next process.

Whether it is weaving or bleaching and dyeing, high quality winding is needed.

Winding the nearly 100 thousand meters of fine yarn quickly, evenly and sturdy on the bobbin, finally, it can be grasped by one hand, and no breakage occurs.

< /p >

< p > the results of the Institute of automation control of conli textile machinery can help enterprises to produce high quality conwinding more quickly.

Xu Kangping, general manager of conli, pointed to a chip on a winding device and said, "this is a lot of effort."

This automatic control system can accurately control the movement of electronic gears, thus ensuring that every yarn is in its own position.

< /p >

< p > the new winding machine driven by a > Central /a > processor and electronic gear is nearly twice as fast as the traditional gearbox system.

"The greater advantage is that it is very convenient to switch between different types of bobbins."

Traditional equipment and new equipment are placed together in the workshop for customers to visit.

The reporter saw that if the model of the winder changed, the traditional method would need to unload the bulky gear and replace the corresponding gear, and now only need to press several buttons on the operation interface, and the processor will control the change frequency of the electronic gear.

"Oil, low wear, low noise..."

Xu Kangping continued to sum up the advantages of the new research institute.

< /p >

< p > < strong > weaving dyeing innovation > /strong > < /p >

< p > yarn is spun and woven into cloth and printed with flowers before it can be cut into clothing and quilt.

Ding Bojun, President of Zhejiang Yuan Xin dyeing and finishing technology and equipment research institute, said that the research team of the institute focused on stereotypes and printing and dyeing.

< /p >

< p > the so-called "specialized industry". In the layout of the Enterprise Research Institute of the intelligent textile printing and dyeing equipment industry in our province, we did not see a "Big Mac" in the upstream and downstream industries of the package industry, but discovered a group of "breakthrough experts" who blooming and collaborative innovation on the industrial chain.

< /p >

< p > setting machine can stretch and expand the cloth, and clean and dehydrate it, remove impurities, and make cloth not wrinkle or curl.

In this process, hot air and steam are used. It is a very complex mechanical system.

Remote printing and dyeing develops a stable and precise temperature control system, and improves in detail.

< /p >

< p > "processing cloth will leave a lot of dust. We add automatic water washing and drying system to the machine, so there is no need for manual dismantling and washing.

We have also developed a better heat recovery system, which can reduce the emission of thermal radiation and contribute to energy saving and environmental protection.

Ding Bojun said that the style of the research team is "R & D without cost, innovation without discount", and every day there will be some small innovations in the workshop.

"For example, workers find that the noise of a class of machines is too loud. This may be a minor problem, but we are willing to invest a lot of manpower and money to solve it.

This creates an atmosphere that keeps people motivated and innovative.

< /p >

< p > from the results of many enterprise research institutes, we can see that the production of textile equipment is moving from "manufacturing" to "intelligent manufacturing".

Honghua textile digital inkjet printing and customization platform research institute in Binjiang District, Hangzhou, the traditional printing method is ushering in a "digital revolution".

The head of the research institute said that the research and development team has been tracking this year's emerging digital inkjet printing technology, developing a series of equipment, pforming the traditional "printing factory" into "inkjet printer", and moving on the desktop of consumers or designers, and can easily print all kinds of printing.

< /p >

< p > Honghua digital chairman Hu Yongfeng said that the traditional printing has only a dozen or so colors. Digital printing can print tens of millions of colors theoretically. This gives the designer an extremely convenient tool to enable them to give full play to their designs.

Digital printing will not bring sewage discharge and achieve green environmental protection.

At the same time, the printing process is less than 3 days, which meets the needs of fast delivery in the market.

< /p >

< p > < strong > intelligent help pformation < /strong > < /p >

< p > breakthrough in core technology of textile equipment brings the overall upgrading of the industrial chain and directly promotes the pformation and upgrading of the textile industry in our province.

< /p >

< p > high demand for labor shortage, shortage of land resources, energy conservation and environmental protection.

Textile enterprises urgently need to raise the level of equipment, cope with the challenges of the new situation and relieve the enormous pressure.

The advent of intelligent textile printing and dyeing equipment has solved the urgent need of enterprises.

Xu Kangping said that the production of the same output fabric, the ordinary winder updated to an automatic winder, can reduce the number of workers from 35 to 2.

"Our product has become a hot commodity, making it the highest yield enterprise in Xinchang.

The high-precision route has led the development direction of the industry.

< /p >

< p > Ding Bojun said, the far believe production stereotype machine sold more than 70 units in 2013, and sales volume was 100 million yuan.

"The product is welcomed by the market, and this year's order has been put to the end of the year, and has driven the gradual upgrading of the domestic stereotype machine."

The newly emerging enterprise has more than 50% of the new textile equipment market in the southeast coastal area, and far from the printing and dyeing plant from South of Jiangsu to Guangdong, and also in Southeast Asian countries such as Bangladesh.

< /p >

In the past, only one Japanese company could produce P. The remote trust investment was 16 million yuan, and it took two years to develop the first tilted desktop printing machine in China. The performance of the machine is comparable to that of imported products, and the price is lower.

The head of a clothing company commented that the domestic weaving equipment breaking the monopoly of foreign countries is constantly emerging, which has enhanced the confidence of the development of the national textile industry.

< /p >

< p > < strong > breaking the international monopoly spinning machine research and development "experts" < /strong > /p >

< p > automation pformation of Xinchang textile machinery pformation has directly promoted the pformation and upgrading of Zhejiang's textile industry.

The market share of seamless underwear machines has been dominated by a foreign enterprise alone in the 90% markets of the world. However, after the successful development of the first computerized knitted seamless underwear machine in Japan by the Japanese textile machinery company, the phenomenon of "one branch alone" has disappeared.

< /p >

Lv Yongfa, chief technology officer, said that the products developed by the company are not only shoulder to shoulder, but also nearly 30% cheaper than the latter.

"A domestic textile machine has enhanced the confidence in the development of the national textile industry," wrote a clothing enterprise in Zhejiang.

< /p >

Last year, P successfully developed the first automatic rotor spinning machine in China. This machine is highly intelligent. Only 1 workers can manage 3 devices, greatly saving labor costs, and the output is 30% higher than that of traditional equipment.

Today, the Enterprise Research Institute of RFA has introduced the automatic rotor spinning machine again, and its performance indicators have reached the world's advanced level, not only improving yarn quality and production efficiency, but also reducing labor costs.

Compared with the similar equipment in the world, the products are also competitive and effectively improve the ROI of customers.

< /p >

< p > < strong > develop the "giant" < /strong > /p > of the high-end equipment of the intelligent spinning machine.

< p > from 23 years ago, we independently developed the first doubling twister in China to take part in the textile machinery industry. Titan embarked on the road of continuously developing new products and upgrading and upgrading the traditional industries' "innovation driven development".

At present, the company has moved to the "high handsome" ranks of high-end equipment for intelligent spinning machines.

< /p >

< p > to ensure the smooth progress of innovation work, the company invested 120 million yuan to build 3400 square "giant" Research Institute, and equipped with testing experiments, assembly equipment and software, integrated research and development office, experimental test, process test and so on, so that technology innovation will always take the market as the first orientation, and achieve seamless docking between technology and market.

< /p >

< p > twist, cotton spinning, weaving, dyeing and finishing equipment, such as the four major textile machinery, dyeing and finishing products, become "Titan giant" powerful "limbs", making it invincible in the fierce competition in the textile and dyeing industry.

Today, some of the main products of Titan have reached the advanced level of international similar industries, and have successfully replaced the expensive imported products.

At the same time, individual "popular" equipment has gradually exported to Italy, South Korea, Brazil, India and other more than 20 countries.

At present, enterprises own more than 50 patents of independent intellectual property rights.

< /p >

< p > the continuous improvement of intelligence level and the endless emergence of enterprise research institutes also make Xinchang constantly expand the development of regional characteristic industries with textile equipment.

As of last year, Xinchang County intelligent textile printing and dyeing equipment industry completed industrial output value of 4 billion 525 million yuan, and realized profits and taxes of 455 million yuan.

It is estimated that by 2017, Xinchang's intelligent textile printing and dyeing equipment industry will reach 2 enterprises with over 2 billion yuan of middle-aged sales revenue, and the output value of new products will reach more than 50%.

At that time, Xinchang will become the leading R & D innovation base for intelligent textile printing and dyeing equipment and an important export base for intelligent textile printing and dyeing equipment in China.

< /p >