SOSISKA Sock: Detailed Production Process Of Socks Underpants
Since its launch in November last year, SOSISKA has quickly occupied a place in the field of e-commerce in China by virtue of its excellent product quality and precise positioning.
As a rare independent brand of B2C, SOSISKA has suddenly changed its low-key routines in recent days, and has begun to hit high in the marketing campaign. On the one hand, it has been exposed to high frequency advertisements in many public buildings. These actions undoubtedly imply that SOSISKA has begun to do so.
brand
And comprehensive sales force.
For CK SOSISKA, China's high quality product is undoubtedly the premise of all.
After more than half a year's industrial chain carding and intensive cultivation, SOSISKA's product quality has already penetrated into the hearts of every customer, and its design concept of "good at heart and simplicity" has been widely praised.
SOSISKA sock said many times before that socks and underwear seemed simple, but the complexity of the production process was beyond imagination.
As for the specific complexity, the reporter interviewed SOSISKA, director of product development and design of the company, and explained in detail the materials, technology, version, safety and design involved in the specific production.
SOSISKA.
From the very beginning, we must strictly control the quality of the products. No matter whether the fine staple cotton or the long staple cotton will insist on choosing the first grade cotton.
Spinning is the first step before the production of socks and underwear. SOSISKA sopsie chooses to use ring spinning to spin yarn. The yarn produced by ring spinning is very soft and has good strength. It is especially suitable for knitted fabrics. It is also suitable for knitted fabrics and airstream spinning. Although airflow spinning is a relatively new textile technology, it has many short staple yarn, and the yarn number, count and viscosity can not be very high.
The following is the specific production process of SOSISKA sock's socks and underwear according to exclusive interview.
1. SOSISKA sock's socks production process
1) socks socks: in the single needle stocking machine, SOSISKA sosik chooses the latest generation of socks of Italy Rolati (6Q 16W/). The advantage is that it is not easy to reverse the yarn, the bottom of the socks and the surface of socks are more uniform. In addition, there are also Italy Italy 854 double needle stockings loom (30W one), but three jacquard, and the front side will not have a thread head.
The socks will have the first quality check after they get off the plane.
2), socks sewing head: socks will be sent to the sewing machine shop after the lower machine platform. The sewing process generally uses low cost and high efficiency sewing machine, but SOSISKA sosicard always insists on using pure manual sewing technology, so the socks will be very smooth, especially for children, which can avoid the risk of foot binding.
At the same time, the sewn workers will conduct second quality checks on the socks.
3) socks finishing and packing: after sewing, the socks will be sent to the finishing workshop for washing. Some of the socks will be added with antibacterial agents and other auxiliaries according to the requirements of the process. Then socks will be sent to the fixed shop to form the shape. Through the shaping process, ensure the static size of the socks is uniform, stable and smooth. When the shaping process is finished, the socks will conduct third quality checks, and finally the packing process. At the same time, the socks will be checked once more, and then the boxes will be packed. After the packing, there will be a Commissioner to carry out the final sampling inspection.
Two. SOSISKA production process of pansilk underwear
1), underpants weaving: SOSISKA softcard insists on using a loom which is not less than 28 needles. In the newly launched products, it even began to use 32 pin West Germany loom, and the quality of the products commonly used 26 and 24 pins on the market will be quite different. Especially in terms of cloth handle, strength and durability, 32 needles looms have obvious advantages.
The fabric will have the first quality inspection after the loom.
2),
Underwear fabric
The dyeing and finishing process has to go through 9 processes: patchwork, steaming cloth (making fabric surface more uniform), embryo setting (make fabric texture more uniform), edge of the car (make dyeing more uniform), dyeing (imported environmentally friendly reactive dyes + water softening agent (directly penetrated into the fiber), edge opening, setting (make cloth more smooth), shaving, pre shrinking (elasticity, shrinkage, gloss).
After pre shrinking, the fabric will undergo second quality checks.
3), underpants printing: after finishing the whole process, the fabric will be sent to the printing plant for printing. The printing materials will be imported from Japan or Germany, and the overheating treatment should be carried out to make the harmful substances of the fabric evaporate. After printing, it needs to be done once again to ensure the smoothness of the cloth and the stability of the shrinkage.
4), underpants production: when the fabric is sent to the factory, it will first send to the cloth inspecting machine for third quality checks, and then thoroughly eliminate and screen the problems such as holes and yarn jumping, then send it to the cutting workshop. The upper bed is arranged by the computer.
During the sewing process, every time a piece of sewing is completed, a commissioner will conduct a quality check. After sewing, the product will be checked once again and sent to the packaging workshop after pressing. At the same time, the packaging staff will conduct a quality check on the product.
The last is boxing, and there will be a Commissioner for the last sampling after boxing.
In addition, it is worth emphasizing that "all
Socks
The underwear will be sent to the relevant national quality inspection department for quality inspection before receiving the underwear. Only after all the mandatory standards are met, SOSISKA will receive the goods.
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