Automation And Intelligence Lead The Sewing Machinery Industry To A New Road

　　 Sewing machine Thirty years ago, the "three pieces" required by families were long gone from the lives of ordinary people. The sewing machine industry is no longer as hot as it used to be. Especially in recent years. Textile and garment industry Market downturn, many sewing machine enterprises have expanded new industrial development road.

　　 Industry downturn

Where is the way?

Combing the journey of Chinese products to the world since the reform and opening up, the world's clothing made in China is undoubtedly the first bright label. In the past ten years, the domestic industrial structure has undergone transformation and international trade barriers are increasing. Meanwhile, the surrounding countries' competitors are surging and surging. The glory of the Chinese garment industry is almost overnight. At the beginning of the financial crisis, the textile industry first felt that "black clouds pressed the city to destroy".

The water is rising and the water is low. The sewing machine industry, which is most closely related to the textile industry in the industrial chain, is the first to bear the brunt. The garment industry is hard to do. As a garment machinery supplier, sewing machine manufacturing industry is more difficult. No open source, sewing enterprises only spare no effort to find a life-saving straw in the cost of compressing, and more choices to close down, change, or even run. The sewing industry is full of horses and horses, and is it not the epitome of the traditional export-oriented enterprises?

The sewing machine has really left the daily life of ordinary people, but the life of ordinary people can not be separated from sewing. From coat to underwear, from hat to socks, from curtain to bedding, clothing, food and shelter is the basic human needs. The financial crisis is always temporary. With the economic growth and the improvement of people's living standard, the demand for clothing will increase.

The world population is growing. Population growth is the demand for clothing. There is no sunset industry, only enterprises that do not see the sun. The global garment industry is shifting faster, which means that automated sewing machines will gradually replace traditional sewing machines. Transformation means that enterprises need to update their sewing machines. The downstream transformation is the market of the sewing machine industry.

While competing with peers, the upper and lower reaches are also "enemies". However, when the business environment evolves and changes, when the enterprises in the industry chain can no longer survive by defeating the "enemy", those who complain that "the environment can not adapt" can only be eliminated. The enterprises that want to survive must be partners with the "customers" in the industry chain, and achieve profits by helping partners get profits.

Sewing equipment development keywords

Automation and intellectualization

To adapt Clothing fabric Diversification of performance, especially the emergence of "new synthetic fiber" fabrics, the garment industry has changed the shape of needle bar and the shape of needle tip. For example, the "SINGER" U section needle made by flow extrusion technology has 90% higher strength than the traditional circular section needle. The "IT" series needles developed by Japanese organ company can reduce vibration and play a good role in preventing needle jumping. The "NS" series of needles made by the organ company has a long and thin needle, which aims to solve the problem of crevice and thread in chemical fiber fabrics. In order to solve the problem of needle heat injury, the needle directly blowing, changing the shape of the needle and making streamline grooves on the needle bar were developed, and the air through-hole cooling device with hollow needles was developed. The surface of the needle was specially treated, even if it melted, it would not stick to the needle. In addition to the chrome plated needle, the groz company, which has the experience of 150 years, has introduced titanium nitride alloy and nickel Teflon alloy needle to meet the diversification of the fabric.

The development of sewing machines lies in intelligent sewing. Now, both domestic and foreign are concentrating on the development of seaming integrated environment system. The stitched integrated environment system consists of three interconnected online systems, namely, the seam prediction system, the intelligent sewing system and the safety quality system. The purpose is to standardize the product quality and improve the production efficiency by eliminating the sewing problems caused by the fabric, thereby reducing the skill requirements of the operator.

According to the mechanical properties (tensile shear properties, flexural properties, thickness and compressive properties) of the stitched integrated environment system, sewing parameters are set through sensors and actuators to predict the sewing damage and the crease severity of fabrics. Reasonable suggestions for fabric finishing are put forward to make fabrics suitable for high quality sewing.

In the intelligent sewing system, sewing machines can automatically set sewing parameters through sensors and actuators to optimize sewing quality and improve production efficiency, and reduce operator skill requirements. At present, the sewing machine also has a sewing injury system and a laser risk measuring joint wrinkle system; the sewing injury system measures the penetration force of the needle to detect the damage during sewing; the laser detection joint wrinkle system measures the wrinkling deformation along the sewing line to ensure the quality of sewing seam. When these parameters meet the requirements, artificial intelligence technology will complete the optimization settings of sewing parameters, including presser pressure, sewing thread tension, thread density and sewing thread number. This is the future development of sewing machines.

Sewing machinery enterprises in China or will go to Southeast Asia to find development enthusiasm.

In the face of the sluggish market of sewing equipment in China, many sewing enterprises have the idea of finding business opportunities in Southeast Asia. However, the relevant personages in the industry say that it is an arduous and complex project for enterprises to open up the international market. We need to make adequate and comprehensive preparations, including the profound understanding and preparation for the supporting environment of the target market, the quality of labor, the economic policies and the cultural environment. In my view, sewing machinery enterprises should pay close attention to the development of Southeast Asia, and make preparations for the early layout of Commerce and trade outlets instead of large-scale entry into the manufacturing industry.

When sewing machinery manufacturing is transferred to Southeast Asia, it requires investors not only to pay special attention to land ownership and environmental protection problems, but also to achieve sustainable development of projects. It also needs to strengthen communication with local communities, people and the media, create a good public image, clarify the interest chain that the project may involve, promote local social and economic development through public welfare projects, and promote the improvement of people's living standard.