Intelligent Sewing Machine Will Show Its Talents

In recent years, China's garment industry is facing more and more difficulties in terms of pformation and upgrading, international trade barriers and other unfavorable factors.

Sewing equipment industry, as one of the most related industries in garment industry, has been affected unprecedentedly.

Times are changing, industries are changing, and the future of sewing equipment is a revolution of automation and intellectualization.

The sewing machine industry, which is most closely related to the textile industry in the industrial chain, is most affected.

Difficult to do, as a garment machinery supplier sewing machine manufacturing industry is even more difficult.

No open source, sewing enterprises only spare no effort to find a life-saving straw in the cost of compressing, and more choices to close down, change, or even run.

This is not the epitome of the survival of the traditional export oriented enterprises.

The world population is growing. Population growth is the demand for clothing.

There is no sunset industry, only enterprises that do not see the sun.

The global garment industry is shifting faster, which means that automated sewing machines will gradually replace traditional sewing machines. Transformation means that enterprises need to update their sewing machines. The downstream pformation is the market of the sewing machine industry.

Sewing machine automation to achieve a new leap in the industry

In recent years, in order to adapt to the diversification of fabric performance, especially the emergence of "new synthetic fiber" fabrics, garment industry has carried out a series of automated pformation of sewing machines.

It is easy to operate. As long as the cloth is placed, pressed and automatically controlled, the workers automatically stitch up the sewing products after sewing the cutting line. The automatic machine is equipped with 2 sewing machines to complete 2 projects automatically. One operator can operate 2~3 machines at the same time, and the sewing machine automatically picks up cloth.

The sewing machine senses whether there is cloth, automatically put it and completes the sewing products.

The development of sewing machine is mostly focused on the application of electro-mechanical and liquid gas integration, the application of oil free or micro oil lubrication system, the application of direct drive motor, the application of computer multi program control mode, the design and application of personalized industrial modeling, all of which push the development of sewing machine to the peak.

For China's sewing machinery manufacturers, there are many automatic bag opening machines, oil free direct drive sewing machines, double needle angle integrated feed sewing machines, single needle side cutting flat sewing machines, electric control high-speed knot stitching machines, small square head series sewing machines and so on, which have achieved a new leap in sewing machines.

Sewing machines are indispensable tools for sewing garments. Different fabrics have different sewing properties. Besides sewing machines and their bodies, sewing properties of fabrics are related to fabric properties, sewing threads, sewing needles and sewing process parameters (such as presser foot pressure, Feng Xianzhang force, thread density, height of delivery teeth, etc.).

Sewing needle is one of the main sewing machines.

The shape of the needle tip, the shape of the needle bar and the surface treatment process have an absolute influence on the appearance of the joint.

If the needle is directly contacted with the fabric during sewing, if the needle is not used properly, there will be the following problems: jumper, disconnection, seam crease, drawnwork, large needle eye and high speed friction, causing the heat of the needle body, resulting in the phenomenon of fusing suture and yarn.

A comprehensive understanding of the shape, specification, material, hardness, elasticity and use of sewing needles is very important for choosing different types of clothing, different fabrics and different sewing parts.

At present, sewing machine for high-speed sewing machine can reach 5000 revolutions per minute, and the speed of the needle pierce the fabric can reach 4 m / sec. During such a high-speed sewing process, the severe friction between the needle and the sewing department will lead to too high temperature of the needle, causing serious melting holes in the chemical fiber fabric or melting of the chemical fiber suture, and the increase in the resistance of the needle passing line, resulting in the deterioration of the surface line condition resulting in the skipping or disconnection.

Intelligent sewing machine will show its talents

The intelligent development of sewing machines is sewing. At present, both domestic and foreign are concentrating on the development of seaming integrated environment system.

The stitched integrated environment system consists of three interconnected online systems, namely, the seam prediction system, the intelligent sewing system and the safety quality system. The purpose is to standardize the product quality and improve the production efficiency by eliminating the sewing problems caused by the fabric, thereby reducing the skill requirements of the operator.

In the intelligent sewing system, sewing machines can automatically set sewing parameters through sensors and actuators to optimize sewing quality and improve production efficiency, and reduce operator skill requirements.

At present, the sewing machine also has a sewing injury system and a laser risk measuring joint wrinkle system; the sewing injury system measures the penetration force of the needle to detect the damage during sewing; the laser detection joint wrinkle system measures the wrinkling deformation along the sewing line to ensure the quality of sewing seam. When these parameters meet the requirements, artificial intelligence technology will complete the optimization settings of sewing parameters, including presser pressure, sewing thread tension, thread density and sewing thread number.

With the development of network technology and technology, many electronic products are networked intellectualized, and needle cars are no exception.

With the further pformation and upgrading of garment industry, automation and intelligentization of sewing equipment will become a major trend.