Textile And Garment Industry Meets New Opportunities For Industry 4

At present, the intelligent industrial equipment has become the foundation of upgrading and pformation of the global manufacturing industry.

The first task.

The "re industrialization" trend in the United States, the German "interconnection factory" strategy, and the pformation of manufacturing industries in Japan and South Korea are not simply the return of traditional manufacturing industries, but are accompanied by the improvement of production efficiency, the innovation of production mode and the development of new industries.

Through the strategic adjustment of the developed countries and the process of industrial intelligence, we have seen the development trend of the world's industry 4.

The industrial revolution signals from developed countries such as virtue day.

Industry has sounded the alarm.

The adjustment of China's economic industrial structure and the rising labor cost have boosted the rapid growth of the industrial intelligent industry.

China's integration of information technology and industrialization and Germany's industry 4 are the two major strategies of two big manufacturing countries in the world. They all share the same goals, and their goals are to enhance their manufacturing level.

"Two integration" is China's version 4 of the industry.

China's textile and garment industry occupies an important position in the national economy. How to realize industrial 4 is a major topic worthy of discussion.

Two integration must first have the information and industrialization conditions, and then there will be two possible integration.

China's garment industry achieves 4 of the industry. It is very necessary to build intelligent factories and realize intelligent production.

Here is an analysis of the production process of the garment industry.

1, information level.

Information technology is the backbone of industrialization.

Judging the degree of informatization of a garment enterprise depends on whether the business processes such as the production process, material movement, office process, customer interaction and other business processes are digitalized, and whether the domestic and international market information and customer needs are processed through the information system network to generate new information resources.

In the garment industry, there are still some backward production methods.

For example, there is no design of clothing CAD software system, which can not achieve computer graphics, computer pmission and other information integration; production has not achieved computer controlled hanging flow operation, can not achieve digital network links; sales did not achieve network marketing, unable to interact with the international market, to achieve rapid response.

In today's society, if we do not establish information system and network management, we can not participate in international competition.

Therefore, the establishment of information system and intelligent chemical plant is the prerequisite for implementing the integration of two technologies to achieve industrial 4.

2, industrialization status.

Persisting in promoting industrialization with information technology, promoting industrialization through industrialization, and stepping out of a new industrialization road with high technology content, good economic returns, low consumption of resources, less environmental pollution, and full utilization of human resources advantages are the future directions of development.

From the labor intensive clothing industry, the whole country is engaged in

The number of garment workers reached about 60000000, and the handicraft garment factories still exist in large numbers, so they do not have the conditions for large-scale industrial production.

For example: manual scribing, no inkjet plotter, manual cutting, no computer cutting bed, manual cloth, no automatic cloth spreading machine, manual sewing, no fourth generation sewing machine, manual embroidery, no computer embroidery machine.

Industry 4 is the highly integration of information technology and industrial technology. It is a new production model produced by the deep interweaving of network, computer technology, information technology, software technology and automation equipment.

The quality of these handicraft garments, whether they are quality, speed, complexity or homogeneity, can not be compared with that of intelligent machines.

Therefore, it is necessary to graft, pform and upgrade the backward way of survival of garment enterprises so as to adapt to the requirements of industrial 4 as soon as possible.

1, improve the quality of human resources

Lack of talents is the biggest obstacle to the integration of information technology and industrialization.

To achieve industry 4, we need talents first.

One is the senior management: without modern ideas and global awareness, lack of network information and management knowledge, lack of advanced thinking can not lead the team to win in the market competition.

The two is engineering and technical personnel: we must have the ability to innovate, we must have technology patents, enterprises have independent intellectual property rights, and innovation is the inexhaustible motive force for the development of enterprises, and human intelligence is still indispensable.

Three is the operator: must have the ability to operate intelligent machines.

Training is an important means to improve the quality of garment industry personnel.

It is necessary to promote the knowledge of clothing CAD software, strengthen skills training and carry out vocational education.

All garment universities and secondary vocational schools offer clothing software courses.

If a worker wants to do good, he must first use his tools.

"Machine substitution" is an important way for garment industry to achieve industrial 4.

From the clothing manufacturing process analysis: if the use of clothing CAD software and digitizer, you can ban artificial marking and tailoring, drawing, laying yards, discharging all computerization.

If the flat cutting machine is used, it can be automatically tailored according to the computer design, which is more accurate and faster than manual operation.

If you use an automatic cloth spreading machine, one group can save 4 labor.

If you use a computer to cut the bed, cut 100 layers of cloth at once, and eliminate electric scissors.

If the fourth generation sewing machine and automatic template machine are used, one machine can replace 6 people's work, and the production efficiency is doubled, bringing a revolutionary leap to garment enterprises.

Through "machine substitution", digital manufacturing, intelligent production and networked production facilities can be realized.

However, the establishment of "intelligent factory" is only the first step towards the industry 4 in the garment industry.

"Industry 4" is divided into two main themes, one is the "intelligent factory" and the other two is "intelligent production".

"Intelligent production" involves the production logistics management, human-machine interaction and the application of 3D technology in the industrial production process of the whole enterprise.

Industry 4 "is not blindly pursuing automation, but also excludes the whole process of ginseng and production.

On the contrary, we hope that intelligent technology will focus on a higher level of human-machine interaction. According to the psychological, physiological and physical structure of the workers in the garment industry, we can harmoniously handle the relationship between people, machinery and environment, and enable high-tech hardware equipment to provide better support for the staff in the garment industry. We also use the new technologies such as green intelligence and intelligent systems to build an energy-efficient, environment-friendly and environment-friendly human chemical plant instead of workers like workers.

Opportunity 1: industry 4 has forced the upgrading and upgrading of sewing equipment in Chinese garment enterprises, increasing the demand for intelligent sewing equipment.

The elimination of small handicraft shops has brought vitality to the productivity of garment enterprises and brought the market for sewing equipment enterprises.

Opportunity two: industry 4 is forcing China's sewing equipment manufacturing industry to speed up and to keep pace with international standards. Technological innovation and equipment development are particularly important.

It will bring vitality to sewing machine manufacturing enterprises and enhance product competitiveness.

Opportunity three: industry 4 is forcing the upgrading and upgrading of the national industry and eliminating backward production capacity. The domestic sophisticated sewing equipment is constantly emerging. China has created intellectual property rights and gradually replaced the imported equipment.

Bring about a turning point and acceleration to the national industry.

Garment industry to achieve industrial 4 requires "machine replacement", "machine substitution" will undoubtedly bring new opportunities to sewing equipment enterprises, promote the development of informatization, digitalization and intellectualization of machinery and equipment manufacturing, and promote the process of technology dividend instead of demographic dividend.

The fourth generation of sewing machines is very popular with users because the computerized digital control sewing machine meets the needs of the garment industry to achieve industrial 4.

From the perspective of labor cost, the use of intelligent machines can reduce the production cost of garment enterprises and not be restricted by highly skilled workers.

The current social security is becoming more and more perfect, the welfare of workers is increasing, and the minimum wage standard is also increasing.

So labor costs have to increase.

Especially for skilled workers and experienced teachers, the wages paid are not low. The use of the fourth generation sewing machines can save a lot of labor costs, and operators do not need high technology and experience, and ordinary operators can be employed.

From the point of view of product quality, manual sewing is simple, with low homogeneity.

If the fourth generation sewing machine is used, users can easily sew complex patterns, and can also process arcs, double lines, grid lines, curves, folding lines and pattern combinations, and pform multiple ends.

Computer software plate making can sew up the difficult garment technology to make up for the shortage of manual work.

So as to improve the degree of homogenization of products, so that the quality of stability is guaranteed.

From the point of view of network information, the fourth generation sewing machine can realize computer networking and remote control.

From the clothing market information collection, clothing processing and production orders, the whole process of information networking.

Fast implementation of market information pfer, customer feedback and processing.

The most popular clothing styles in the market can easily and quickly scan, measure, draw, code, print, and make intelligent machines.

The whole process realizes information management, computer operation and intelligent production, and connects resources, information, articles and people.

Based on the above three reasons, "machine substitution" will prompt garment manufacturers to make technological upgrading and upgrading through the use of advanced automatic production equipment, further reduce the total amount of production and employment of garment enterprises, optimize the technological process, improve labor productivity and product quality, raise the quality of garment enterprises, promote the establishment of intelligent factories, and enhance the competitiveness of Chinese clothing in the international market.

4 industries

The opportunities brought by manufacturing industry also bring challenges.

Only by keeping pace with the times can we not be eliminated by history.

Only technology is the leading factor.