Ningyang Textile Industry Opens Up The Age Of Wisdom And Saves Manpower By 85%

In the traditional impression,

It is labor intensive industry, and the most indispensable worker in textile workshop is workers. However, the Hayes Moore bio tech intelligent spinning project of Ningyang Huaxing Group has changed this memory. The project occupies 120 mu, production workshop about 100000 square meters, production scale 50 thousand spindles, ranking first in the country, but the whole project only needs 75 management personnel and workers, thanks to the first domestic characteristic intelligent system developed by the enterprise.

Autonomous development of intelligent spinning system

Huasheng Group Hayes Moore bio new material intelligent spinning project is co constructed by Huaxing Group and China Shipping (Hongkong) shipping Leasing Co., Ltd., with a total investment of 1 billion yuan. It is one of the key projects for Ningyang to speed up the construction of Hayes Moore Science Park, create tens of billions of industries, and promote the pformation and upgrading of traditional textile industry.

Zhou Bo, deputy director of Huaxing Group and head of the bio intelligent spinning project, introduced the 8 state-of-the-art textile equipment, including Germany's special machine for the sake of reux, the Swiss comber, the India Lang Wei compact Siro spinning frame, the Italy Sao automatic winding machine and so on.

"Most of the domestic

We have introduced international advanced equipment in a certain production link, and we have introduced and improved it all over the whole line, realizing the independent development of the production process characteristic intelligent system, which is the first in China. "

Zhou Bo introduced that the new material intelligent spinning project was first used in China for spinning super long vehicles, and the process of coarse and fine connection was integrated into one, and the equipment level was the world's leading.

Save manpower 85%

Spinning cotton into yarn is usually done through cleaning, carding, drawing, roving, spinning and other main processes. The yarn and thread used for high-grade products also need to be added to the combing process.

In the past, almost every procedure needed manual completion.

After the commissioning of the new material intelligent spinning project, the pportation links between the various processes of the workshop are connected, almost unmanned, and all programs are automatically completed.

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At the same time, intelligent control and sensing technology will be adopted throughout the whole process, and the computer can be used for hierarchical control.

And information-based production has achieved the leading international "lights out production, weaving without breaking state", and the yarn quality is stable.

Simply put, workers can realize real-time monitoring and networking scheduling in the monitoring room. In the past, textile workers needed to shuttle back and forth between the machines to check whether there was a broken end and to connect the broken ends.

In the intelligent spinning project, there is a broken end in the process of coarse and fine combined spinning, and when the broken head appears, the computer will automatically alarm and display the position of the broken ends. The workers will pedal the electric scooter and press the button on the electric car directly to the alarm department to complete the connection.

"After the new project is running, the scale of the top grade biological new material spinning production line is fifty thousand spindles.

In the same scale, there were about 500 spinning workers in the past, and only 75 for the new projects. "

Zhou Bo introduced the bio new material intelligent spinning project to realize the intelligent operation of equipment networking, real-time response, production visualization, production scheduling, production and execution.

Annual sales revenue increased by 1 billion 500 million yuan.

Zhou Bo introduced that the raw materials of the new material intelligent spinning project are Hayes Moore biological materials with independent intellectual property rights. They belong to natural fiber raw materials. The differentiated products have unique functions and obvious competitive advantages in the market. They have broad market prospects and high returns in medical, health, radiation protection, aerospace and other fields.

In addition, the roving, spinning and winding system independently developed by the project form a coarse and fine connection integrated spinning system, which realizes the on-line detection and control of semi-finished products and finished products, improves the automation level, reduces the contact yarn opportunities, and further improves the yarn quality. The annual output of all kinds of high grade biological new material blended yarn is 6000 tons, which greatly improves the output benefit.

Hayes Moore technology park can add 12 thousand tons of high-grade biological new material blended yarn in the year, increase sales revenue by more than 1 billion 500 million yuan, and tax is more than 100 million yuan, and the economic benefit is remarkable.