Hebei: Old Textile "Crossover" Pformation "Brain" Towards The High-End Industry
Hebei's old textile "crossover" pformation, towel sheets become environmentally friendly textiles.
Remember ten years ago, Su Yi often worried about the loom loom: the towels in the storeroom were piled up, and the resumption of production was far from over.
Nowadays, the looms that are facing the roaring looms are still worried.
The same is the warp knitting machine and twisting machine. Most of the workers are old faces.
Why is Lingshou Yikang knitting and Cotton Weaving Co., Ltd. located in Hebei County reborn?
Looms or looms, but not traditional ones.
Towel cloth
In November 6th, reporters found the answer very intuitively on the production line.
"This batch of braid water treatment fillers worth 5 million yuan will be sent to Inner Mongolia."
Su Yi said that in strict sense, their enterprises no longer belong to the cotton spinning industry, but should be classified as the category of energy conservation and environmental protection industry.
Once opened a brain hole, let the chairman of the company as the chairman of the Su billion position to take off, move in a flash, into the new blue sea.
Cross border pformation of old textiles in situ
"There are only towels and sheets.
Textile mill
It's been a long time ago. "
On the other hand, pressure comes from more and more stringent environmental standards.
Textile mill is not only a large water user, but also a large sewage user.
In order to meet the target, even the small and medium-sized enterprises, the average investment of the new sewage treatment facilities is not less than 20 million yuan, and the area will be increased by 30%.
On the one hand, the overall cost increases and profits decline. On the other hand, the environmental protection charm is getting more and more intense.
"No pformation, there is no way out.
But if we turn to a new industry without industrial base or talent technology, we will have to sell all the 100 million yuan sets of equipment, and thousands of workers will lose their jobs.
Do not turn, wait for death; turn to look for death!
By chance, when he went abroad to attend the exhibition, he found that Germany and other developed countries had a very good effect in treating sewage with special materials made from a chemical fiber.
Textile enterprises are involved in the environmental protection industry.
Unfortunately, due to technical secrets, exhibitors did not disclose more details.
"Natural curls are spirally tubular, with tens of thousands of Terry sticks outside the tube."
After returning home, Su Yi Ran to the braid of white fibers.
In the face of the samples brought back, he led the technician to anatomize from the chemical composition to the textile structure: "is this a piece of textile? Can we use the original one?"
Warp knitting machine
Twisting machine, producing this kind of textile for sewage treatment? "
Su Yiwei and the technical team carry out technological pformation of the existing equipment.
After two hundred years of experiments, they successfully developed tensioner and special devices, which not only made the chemical fibers homogeneous and uniform in tension, but also made the product structure more suitable for the needs of sewage treatment.
What is most inspiring to us is that mechanized scale production can be realized.
In 2000, the braided water treatment packing production line was formally put into operation.
The production of fiber filler into the sewage, like a water grass, become the best biological carrier for sewage treatment plants to treat wastewater by biological contact oxidation and anaerobic fermentation.
This product pioneered the use of domestic textiles for sewage treatment.
Or the original textile mill, or the original worker class.
A breakthrough in new products and technologies has allowed enterprises to successfully "cross" and break into the environmental protection field that has never been reached before.
"According to the report issued by China Environmental Protection Industry Association, the demand for domestic environmental protection textiles in 2015 is more than 200 billion yuan."
Driven by the market, the old textile mill has developed dozens of new textile fillers, which are widely used in the treatment of organic wastewater such as town sewage, printing and dyeing, textile, chemical industry and coking.
In the Lingshou County Economic Development Zone, when dozens of textile enterprises have been cut down and halting production, the enterprises in Jiangsu Province have been growing for 3 years at a rate of 20% - 30%, and their production has always been full.
"Borrow the brain", towards the high-end industry
Although it has passed the hardest period of pformation, Subei did not dare to relax.
"Compared with the traditional textile industry, environmental governance involves many fields such as chemical industry, new materials, industrial design and so on. If there is no technical support, if other enterprises swarm into China, they will still be in the mire of homogenization competition, just like traditional textile industry."
Su Yi said.
If you want to "swim to the front" in the new blue sea, we need to ensure the continuous momentum of innovation.
Since 2008, Yikang has invested 10% of the total income of the fund as R & D funding every year. It has imported technology and borrowed wisdom, and has hired experts such as Wang Baozhen, the World Water Commission's lifelong academician, as technical adviser.
In addition, cooperation with the national urban sewage treatment and resource engineering technology research center and the national energy and new material technology research and development center of the Chinese Academy of engineering physics has set up two engineering technology R & D centers for bio filler and industrial textiles.
"The establishment of our own technical team is the guarantee for the continuous innovation of enterprises."
Su Yi turned his attention to key universities in China.
Enterprises have successively formed technical alliances with dozens of domestic universities such as Sichuan University and Tongji University, pporting 2-3 technical backbone each year to these professional institutions for further study, and establishing expert consultation system and technological research and development compensation system for major projects within the enterprise.
In the new annual production line of 5000 tons of microfiber, a roll of fiber filter material drips out like water.
"This is a kind of superfine fiber."
Su Yi bit lifted a layer of filter material with his hand and explained, "this kind of fabric has small aperture, which can be used for making dust removal filter bags, and can be used for dust treatment in high temperature and strong acid environment such as cement, steel and glass, and the dust removal effect can reach 99%."
"The equipment is basically the original needle punching machine, but the technical content is greatly improved."
Su Yi proudly said that due to the introduction of spunlaced technology, defects such as large aperture, high leakage rate and low service life were overcome.
Innovation like this is continuing in Hebei.
Up to now, enterprises have developed more than 300 kinds of new textile products for environmental protection, filling more than 60 gaps in the country, and acquiring more than 30 national patents.
The environmental science and technology park with a total investment of 2 billion yuan and an area of 400 mu is being strained. Hebei's Yikang subsidiary is also making preparations for listing.
From the traditional textile old factory in Lingshou County, it has become the "leading sheep" in the field of pollution control and dust removal in China. Hebei Yikang is once again sailing to meet the new wave of capital market.
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