Spinning Enterprise Costs Rise To Swallow Profits?
To see a country's production efficiency is not high, usually 3 statistics are needed.
1. What is the output per day of a factory?
2. How many workers are there on a production line?
3. What is the output of a worker?
While the crowd was clamouring for the rapid rise in wages of Chinese workers, the profits of the enterprises were absorbed by the foreign media.
Spin
Positive evaluation of industry.
The rising cost of workers, of course, will bring a lot of impact. But from another perspective, it may not be so terrible. If we can offset the malpractice caused by rising costs, such as increasing production efficiency, China's textile industry's status in the world is still hard to shake.
Since the rise in the cost of workers is already irreversible, why do companies not put more energy on things that are more important than cost? For example, innovation and technological fineness.
Export enterprises have said that buyers usually ask to see independently designed products before inspecting orders, so as to investigate the R & D capability of enterprises. This is the beginning of the gap between China and neighboring countries in terms of production capacity.
Perhaps a lot of enterprises are really hard to match for the small and medium-sized enterprises that are full of food, let alone innovation.
For textile enterprises, innovation is not a complex matter. Even a small and beneficial change to the product can be called innovation.
Textile enterprise innovation should start with equipment.
Textile enterprises in China have been developing the development model of quantity and quality, which is high consumption and low efficiency for many years.
market
To some extent, the demand condoned the middle and low end.
Textile machinery
The development of equipment products has resulted in huge waste of resources, serious homogenization of products, and price spoil. This largely inhibited the enthusiasm of R & D investment, and made some advanced technology and projects unable to digest in time in China.
Shi Jianping, deputy general manager of Jingwei Textile Machinery
Since the reform and opening up, in order to narrow the gap with the international advanced level as soon as possible, the technological progress of China's textile machinery is mainly followed by strategy.
In order to follow suit, some enterprises have been able to quickly enter the market by digging, copying and other means.
In 1990s, the textile industry in China was sluggish, and all the textile colleges and universities changed their names.
To some extent, these conditions have restricted the independent innovation of textile machinery.
Lin Ziwu, a professor at Wuhan Textile University, believes that there are five main reasons why China's independent innovation work has not been done well.
It is the lag of R & D organization of textile machinery. At present, there is no national textile machinery research center.
There is no public bidding for textile machinery research projects.
Due to the lack of open tendering for scientific research projects of textile machinery, repeated research projects have resulted in waste of manpower and material resources, and the efficiency and efficiency of research and development are not high.
It is the poor concentration of textile machinery industry.
There are too many small and medium sized enterprises in China's textile machinery industry, which are highly dispersed and concentrated.
The dispersion of production will inevitably bring about decentralization of operations and decentralization of resources, and the resultant force of the national textile machinery industry can not be formed. Naturally, the technology of high-end spinning machines is always slower than foreign countries.
Textile technology is not enough to guide the development of textile machinery.
In developing textile products, we have a common problem - keen to follow suit, foreign countries have compact spinning, we first copy, then refit, always passively follow other people's running.
Foreign textile machinery R & D is based on textile technology theory as a precursor to promote the development of new textile products.
Their R & D personnel not only understand textile technology, but also say they are proficient in textile technology.
Illustrate with examples
In order to develop a new generation of carding technology and clothing, Te Luth Le's technicians installed multiple high-speed cameras under Xilin and doffer, and carried out detailed mechanical analysis and process analysis for a group of original photos and a group of falling objects. After several dozens of on-site commissioning, the final needle clothing steel was selected, and the core parameters such as needle, thickness and angle of cylinder and needle clothing were obtained. After the prototype was manufactured, it was verified on the spot and only two years later it was formally introduced to the market.
Lin Ziwu said he had inquired about the technical personnel of 9 domestic backbone enterprises, which had never been developed in such an advanced and rigorous way.
It is the old thinking mode of moderation that binds innovation.
With the increasing cost of raw materials and labor costs, there seems to be little survival and development space in the past.
Textile machinery enterprises increasingly realize that only by increasing the added value of textile products and owning their own proprietary products can they grasp the pricing power of the market.
Wujiang textile enterprises integrate "innovation gene" into "blood"
In the 2015 China Textile Industry Federation product development award award results, Wujiang's home textile enterprises list.
In recent years, Wujiang textile enterprises have been actively pforming and upgrading under the environment of economic downturn, rising costs, weakening demand and increasing competition, actively seeking new and changing, breaking through technical barriers, forming unique product advantages, and thus rising against the market. This once again shows the deep strength and development potential of Wujiang textile industrial clusters.
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Innovation helps enterprises' orders "blowout"
In the list of enterprises, a total of 5 Wujiang textile enterprises have won the award of product development. They are Jiangsu Hua Jia Holding Group Co., Ltd., Suzhou Zhi Xiang textile research Limited by Share Ltd, Wu Jiangfuhua Weaving Co., Wujiang Deyi Fashion Fabric Co., Ltd. and Wujiang Jin Tong Textile Co., Ltd.
Among them, Wujiang Jintong textile is the "rising star" in the first time.
Jintong textile is a company specializing in research and development, production and sales of garment fabrics, mainly in women's wear silk fabrics and cold resistant leisure fabrics.
"We Jintong textile adhere to customer satisfaction as the standard, focus on the development and production of textile fabrics, and make it more and more specialized.
It is also because of our dedication and professionality that our products have been widely recognized in the domestic and foreign markets.
Zhao Qingsong, general manager of the company, told reporters that over the years, the company pursued not only quantity but also product quality control.
Thanks to the continuous innovation of the company's products, the sales volume of the company has gone up against the market this year, and the number of orders has shown a blowout in the past years.
For example, jacquard's "star product" - "triangular deduction" jacquard fabric, has brought huge profits to the company.
"Triangle deduction" is a chemical fiber product, but it has a delicate touch. It will not cause any discomfort to people after making garments.
Zhao Qingsong told reporters that this is mainly because the composite material of raw material has a special sense of velvet, which can make the fabric soft and light, and nylon low elastic yarn can make the product still have certain elasticity without adding spandex.
These two materials enable the fabric to be dyed with bright colourful and soft handle. It has good wearability and is suitable for fashion women's wear.
Innovation helps enterprises improve their image
Along with the progress of science and technology and the development of society, the fabric product itself is becoming more and more serious in the form and function. The price war is becoming more and more intense. How to find the difference to facilitate the new profit growth point has become a major problem for textile enterprises.
The innovation capability of enterprises has become one of the core competitiveness of market competition after price and quality. It can not only create new market opportunities, but also enhance corporate image, increase intangible assets, expand brand effect, condense excellent talents, and win the trust of consumers and collaborators.
As a 40 year old silk enterprise, the "old strong enterprise" in Wujiang's textile industry -- Jiangsu Hua Jia holding group has integrated research, production and trade of mulberry, silkworm, breeding, reeling, twisting, weaving, clothing and so on. In recent years, relying on the state's policy of developing high and new technology industries, and relying on its own advantages, the group has carried out the research and development of biologically induced three sleep cocoons and microfiber cocoons and new fabrics, and made use of the characteristics of ultra-fine silk cocoons to improve the production process of textile fabrics, so as to develop fabric products with functional and comfortable texture.
It is reported that the new generation of fine quality microfiber silk with three silkworm cocoons is characterized by fineness and strength. It is suitable for special fabrics such as special fabrics and clothing, high-grade underwear, special innovative composite core wire, medical surgical suture line, special embroidery thread and so on. It has a wide range of uses and high added value.
The research and development of this technology can not only greatly improve the functional utilization of silk products, but also form a large-scale application. This technology will make the traditional silk production structure of our country realize strategic adjustment, and play a great role in the revitalization and development of the silk industry.
Innovation helps enterprises seize the opportunities
The so-called "crisis" means there are also opportunities in danger.
At this stage, the global pattern of textile and clothing trade has entered a period of deepening adjustment, which has caused unprecedented turbulence and unprecedented opportunities for textile and garment enterprises.
Faced with the crisis, Wujiang Deyi fashion fabrics Co., Ltd. takes the initiative of scientific research and innovation as an initiative to seize the opportunity.
"Technology is the eternal productive force, and Deyi can have today's status. Insisting on technology and scientific research is the only way to win."
Ren Weirong, general manager of Wujiang Deyi fashion fabrics Co., Ltd., told reporters that the company is a modern enterprise that combines dyeing and finishing. It has advanced equipment and superb technology, and has the development and production capacity of high-grade new fabrics.
Since its establishment in 2000, the company has invested a lot of money every year to upgrade the equipment.
"R & D personnel accounted for 13% of all personnel in the company, and the annual R & D expenditure was 4% of the current profit, and the output value of the new product could reach 42%."
Ren Weirong said that the company's product R & D adopts the designer responsibility system, and every product is responsible for the design, establishment and trial completion of the product.
A trial team composed of designers is responsible for the selection of raw materials, the production of grey fabrics, the formulation and modification of dyeing and finishing, and the detection of finished products.
The excellent R & D team has guaranteed the quality of the products. The main products of Deyi are high end silk fabrics and copper ammonia fabrics. The copper ammonia fiber has high moisture absorption, fast absorption and release. The garments made of copper and ammonia fabrics are not suitable for skin protection, but also can be used to protect the skin.
Summary: at present, although our independent innovation is not satisfactory enough for various reasons, we have already seen some gratifying phenomena. Many enterprises have begun to work for the rectification of names in China.
We also believe that more textile enterprises will be able to push their own innovative products to the world in the future. At the end of the world's textile stage, there will be a group of Chinese leaders.
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