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    The Textile Industry Is Merging With Multi Technology.

    2016/7/26 18:38:00 39

    FashionTextilesProducts

    Today, we are in a rapidly changing era. This "rapid change" brings us vacant and uncomfortable, but also gives us calm and opportunities.

    Looking at the development process of global industry, it is easy to find that before every change and new pattern comes into being, every industry will be declined or misunderstood as every new industry, new pformation and new growth appear or come.

    These industries are not labeled as "sunset industries" by irresponsible people. They will be thrown into the ranks of "elimination of backwardness" without mercy.

    Just like the natural cycle of spring, summer, autumn and winter, some industries will continue to join the new era as time goes on.

    fashion

    And technology elements, and endow it with new "soul and core", and these industries are bound to usher in new opportunities and opportunities for development.

    For decades, China

    Spin

    Both experienced the climax of development and trudged the development trough.

    From the pillar industries of the national economy to the traditional pillar industries in China, the important livelihood industries and the industries that create the new advantages of internationalization, the pformation of technology and fashion, the consumption of clothing and consumption and the simultaneous use of industries, China's textile industry has gone through many frustrations, ups and downs, and has been misunderstood many times. Even now, Chinese textile is still misunderstood in many aspects.

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    Misunderstanding 1: sunset industry and backward industry

    Once upon a time, there was such a view that the textile industry was a sunset industry and a backward industry, far less than the supporting role of automobile electronics and other industries to the national economy. In some places, it was also proposed to eliminate some textile enterprises within a certain period of time. The banks in the country were responsible for the majority of the people's Congress and were not optimistic about the textile industry. They believed that the textile industry was a high-risk industry and did not dare to lend to textile enterprises.

    In fact, the textile industry has made or is still making important contributions to the GDP of our country.

    Not to mention the leading position of the textile industry in the whole country's industry at the beginning of the founding of the people's Republic of China.

    Even now, under the environment of industrial development in China, the development of the textile industry is still better than that of steel and cement industries.

    Statistics Bureau data show that in 1~4 months, the total profit of 33 industries in 41 industrial sectors of the whole country has increased compared with the same period in 2015, of which the textile industry grew by 6.8%, which is better than the national average of 6.5%.

    In fact, the debate about whether the textile industry is the sunset industry has a long history.

    So what is the sunset industry? Is the traditional industry a sunset industry?

    At present, the definition of the public is that the so-called sunset industry refers to the image of the traditional industrial sector which tends to decline.

    Sunset industry

    product

    Life cycle is related to some products, technology is mature, continuous innovation is drying up, market is saturated, products are homogeneous, competition is fierce, and profits are very low.

    According to this definition, it seems that some characteristics of the textile industry are consistent with the sunset industry.

    However, the development of textile in the world has continued for several hundred years. Despite the ups and downs of the development of China's textile industry, no matter how bad the living environment is, no matter how bad the environment is, only a little sunshine can bring vitality and glory.

    More than a decade ago, when the renminbi was at its initial stage of appreciation, the result of the economic circle, including the calculation of the enterprise itself, was that if the RMB appreciated by 5%, the whole industry would lose money, and the textile industry would be faced with the risk of bankruptcy.

    But our appreciation of the renminbi has already exceeded that ratio, and we have not failed.

    When we first joined the WTO, many enterprises said that according to the WTO rules, the textile industry would be faced with the risk of "downfall". But the result is that we have not failed, but on the contrary, we have made better progress.

    As we all know, sunrise industry is relative to the sunset industry.

    In fact, when many Chaoyang enterprises rose, they entered their countdown to the sunset industry.

    Whether an industry is a sunrise industry or a sunset is not determined by the time in which the industry appears, nor is it determined by some experts, nor by the level of industry.

    It is determined by the market. As long as there is a market and a sustainable market, it is a sunrise industry.

    In this sense, traditional industries are not the same as sunset industries. For example, the film industry is late than the development of the textile industry, but with the popularity of digital cameras, fewer and fewer people are using film. The film industry is disappearing, so it should be said to be a sunset industry.

    For example, the polysilicon industry, which was called high-tech hi-tech industry several years ago, has suddenly become a declining industry.

    The textile industry, which has several hundred years of development, has not disappeared. The United States, which represents the direction of world technology development, has also proposed slogans to revive the American textile industry in recent years.

    Therefore, we can confidently say that the textile industry is neither a sunset industry nor a backward industry.

    The industry is merging with high-tech and many other fields.

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    Misunderstanding two: low tech and low added value

    In the eyes of many people, the textile industry has always been a low technology industry.

    There is no reason for such a view.

    First of all, as a traditional industry, in the minds of people, textiles are more responsible for shielding the body from the cold.

    As we know, with the development of science and technology, with the continuous penetration and integration of multi-disciplinary technology, the textile industry has become or is becoming an industry of "integration of technology and fashion, clothing consumption and industrial use simultaneously."

    Textiles have a high technical content and have been in existence for a long time.

    Not to mention the Han Dynasty gold thread jade clothing, even under today's scientific and technological conditions, it is difficult to achieve duplication, even if the Han and Tang Dynasty neon are difficult to achieve beyond the current technological conditions.

    Even in today's China, the development of textile technology has made great achievements and great changes have taken place.

    These changes are mainly embodied in the intellectualization of equipment, the functionalization of products, and the spinning technology.

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    Intelligent equipment

    The technological progress of textile industry is first manifested in the intellectualization of textile machinery.

    For example, the intelligent spinning production line of Shandong Huaxing Textile Group has adopted the world's first unmanned woven bag packaging and conveying system, from yarn winder to conveyor, variety identification, robot unloading, stacking, manipulator stacking, weight screening, automatic bagging, woven bag automatic packaging, automatic labeling, automatic stacking, automatic storage and automatic storage. The whole process has no artificial direct participation. It is a truly unmanned intelligent packaging conveying system, and production efficiency has increased by 36%.

    Dasheng Group invested 160 million yuan to build the national "digital spinning workshop" through the "E system". The workers can realize the real-time monitoring and remote monitoring of the equipment operation, quality data, even temperature and humidity adjustment, automatic lighting in production.

    It is estimated that only 15 people will be employed in the "digital spinning workshop" of Dasheng, which is much more automated and intelligent than the standard of 40 people in the ordinary workshop.

    The world's most advanced automatic reed machine imported by Shandong Lu Tai textile Limited by Share Ltd can automatically reload 140 yarns per minute, the working efficiency is 8.6 times that of manual labor, and a device can save more than 30 people.

    The company has jointly developed a nationwide first set of 10000 tons automatic cheese, warp and yarn dyeing system with Kangping Naxi company to realize the central control dyeing and intelligent distribution of yarn warp.

    Product functionalization

    In the past two years, the United States has launched a series of high-tech textiles and clothing.

    For example, the Muldoon textile company of the United States has developed a fabric that can generate heat automatically through microfiber and lithium batteries; Northface has launched a high-tech jacket with small lithium batteries for energy, and the temperature of clothes can be adjusted with the regulator; the MIT nanotechnology Institute also plans to start next month to develop soldier uniform that can resist bullet, prevent gas, heal automatically and change colors according to the scene.

    The "textile club", composed of more than 30 textile enterprises in the northern Calais region, is a light-emitting fabric made of fiber and traditional woven yarn. It can be widely used in signal signs, safety warning and rear tarpaulin in the rear of trucks.

    Fuji textile company of Japan has developed a fabric containing special chemicals that can help people absorb the daily vitamin C.

    Korean clothing companies introduce super strong floating textiles, and only 300 of these fabrics can float 130 feet in water easily.

    Spinning technology

    In 2013, the research and development team of Guangdong Yida textile company conquered 8 world technical difficulties, and developed 700 yarns of yarn, 212% finer than the finest yarns at that time. Not only did they record the world's finest yarns, but also kept up to date, and because of the absence of precedent, how to identify 700 British yarns had once failed the third party inspection institutions.

    "Efficient short process embedded composite spinning technology", led by Professor Xu Weilin of Wuhan University of Science and Engineering, led by Shandong Ruyi technology group and Xi'an Polytechnic University scientific research personnel, has been completed for three years.

    The technology is called "Ruyi spinning", that is, what kind of fiber will be used for spinning, and how much yarn it wants to spin, and how much yarn it can spin.

    The 4 breakthroughs in spinning theory, spinning equipment, spinning technology and supporting technology were realized. At the same time, 5 innovations were achieved: super high branch, low branch and high spinning, full utilization of resources, combination of various raw materials, energy saving and consumption reduction.

     

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    Misunderstanding three: market space disappeared, competitiveness weakened

    With the development of science and technology, textile products have penetrated into various industrial fields.

    Whether it is national defense industry or health care, it has been applied to traffic, safety, sports and entertainment.

    Medical and sanitary textiles

    Nonwoven fabric with spunbond and melted spray can improve the "three resistance" properties of the product, and the warp knitted hernia repair network, soft tissue repair material, and knitted fabric artificial blood vessels have entered the application or clinical trial stage.

    Textiles for filtration and separation

    The bag type dust removal technology makes the fine particle dust concentration less than 10mg/m, even reaches the super clean emission standard. The service life of the filter bag reaches over 4 years. The application ratio of the bag type dust removal technology in the coal-fired power plant is increased from 10% to 25%, and the proportion of the garbage burning bag type dust removal reaches 100%; the water filtration textile material and the membrane material assembly have been widely applied to the sewage, waste water and circulating water treatment system.

    Geotextile and construction textiles

    The development of double directional roughness anti slip composite membrane has improved the quality and speed of the project. The development of high strength polypropylene geotextile has improved the durable chemical resistance of geomembrane materials in alkaline soil. The wide polyester filament spunbonded nonwoven tire products have improved the production efficiency and engineering quality of waterproof materials, and have broken the monopoly of similar products abroad. The flame retardant high-strength warp knitted polyester grille has improved the efficiency and safety of the coal mine support system. The intelligent geomembrane material with optical fiber sensor and monitoring system can provide an integrated functional solution for soil reinforcement, structural safety monitoring and early warning.

    Transport textiles

    The domestic aramid honeycomb core material has been used in high-speed trains and large aircraft projects in batches. The products of aramid pipe system, airbag cloth, safety belt and other products have been made domestically. High performance continuous fiber and long and short thread reinforced thermoplastic thermosetting materials play an increasingly important role in the field of vehicle lightweight. Instead of traditional woven and knitted interior fabrics, non-woven interior materials have better cost performance. The recycling of waste textiles in vehicle filled vibration damping and sound insulation materials has reached the international advanced level.

    Textiles for safety and protection

    The performance of the new type of fire fighting clothing and rescue clothing has reached the international advanced level; the new generation of high-performance military police training clothing has multiple protective properties; the composite structure biological protective fabric can effectively prevent the virus from invading and the moisture permeability and perspiration performance is durable; the domestic polyacrylonitrile based activated carbon fiber composite fabric can meet the technical requirements of the nuclear and biochemical protective clothing; and the high-performance rope of high-rise residential emergency escape, mine rescue and ocean engineering achieves a major technological breakthrough.

    Textile for structural reinforcement

    Semi rigid battery windshield warp knitted material greatly lightens weight for "Tiangong-1" satellite; glass fiber and carbon fiber composite material lightens the weight of wind turbine blades and prolongs its service life; large diameter high pressure software delivery and storage tanks have been used in national defense industry and emergency rescue; mass production of carbon fiber composite structure parts for large aircraft; mass production of carbon fiber composite core wires is widely applied in pmission lines.

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    Misunderstanding four: development space is small, no future.

    At present, the capacity of the textile industry has shifted to overseas. Domestic enterprises are also in the process of pformation and upgrading. Many enterprises feel that the economic operation can not be as satisfactory as expected: the strength of China's textile industry is weakening, the ability of industry innovation and pformation is not enough, the market competitiveness is weakening, and the future market development space of the industry is being squeezed by various factors.

    But in fact, this is not exactly the case. Recently, the State Council issued the "made in China 2025", a new generation of information technology industry, high-end CNC machine tools and robotics, aerospace equipment, marine engineering equipment and high-tech shipbuilding, advanced rail pportation equipment, energy saving and new energy vehicles, power equipment, agricultural equipment, new materials, biomedicine and high-performance medical devices and other 10 advantages and strategic industries as a breakthrough point, and strive to reach the international leading position or international advanced level by 2025.

    In these ten fields, many projects are closely related to the textile industry.

    Advanced textile materials

    High end industrial textiles: the self industrialization of absorbable suture and hemodialysis materials was realized in 2020, which partially replaced imported products, and met the functional protection requirements of heat, biochemistry, static electricity and radiation. The performance of high temperature filtration and water filtration products met the requirements of various application fields; and geomembrane materials met the construction requirements of complex geological environment.

    Functional textile new material: in 2020, the flame retardance limit oxygen index > 32, no droplet, drip diffusion time less than 1s, energy consumption reduced by 20%.

    In 2025, high-end products were basically self-supporting.

    High performance fibers and composites

    High performance carbon fiber and its composite materials: in 2020, the technology maturity of domestic high-strength carbon fiber and its composite materials reached 9 levels, and realized the scale application in the fields of automobiles and high technology ships. In 2025, combined with the research and development process of domestic large aircraft, we tried to get some airworthiness certification of CAAC/FAA/EASA and other key components of aviation carbon fiber composites.

    High performance para aramid fiber and its composites: the technology maturity of domestic para aramid fiber and its composites reached 9 level in 2025.

    We should establish a unified standard high performance fiber material technology system, tackle the series of high-performance fibers and make industrial technology efficiently, and carry out research on composite matrix materials, design technology, molding technology, performance characterization, application validation, recycling and other matching with domestic high-performance fibers, so as to ensure the demand for major equipment.

    New generation of biomedical materials

    Regenerative medicine products: 5~10 bioactive materials for bone, skin, nerve and other tissue regeneration were developed. The annual output of high-end regenerative medicine is 5 billion yuan.

    Functional implant / interventional products: 5~10 biomedical materials for cardiovascular, artificial joints, dental implants, visual recovery and other clinical applications have been developed. The high-end functional plant / interventional product has an annual production scale of 3 billion yuan.

    Medical raw materials: to realize the localization of important raw materials, to support large quantities of medical consumables, permeable membrane, degradable equipment and other products, and achieve an annual production scale of 3 billion yuan.

    Intelligent bionics and metamaterials

    Controlled metamaterials and equipment: to realize the controllable conversion of electromagnetic waves from absorbing and pmitting waves in specific frequency bands, or to convert the absorbing or pmitting waves in specific frequency bands into radiation electromagnetic waves.

    Biomimetic bioadhesive control and separation materials: long lasting anti marine bioadhesion (3 years, less than 5%), environmental harmless, efficient adhesion control, enrichment and separation over 99%, 2~3 long lasting biomimetic anti marine bioadhesive coating materials and bionic high-efficiency separation technology and equipment.

    Flexible smart materials and wearable devices: Flexible Biomimetic smart materials "roll to roll" production, electromagnetic adjustable, intelligent sensing, 0~360 degree arbitrary bending, compatible with the human body.

    From the above aspects, we can see that the textile industry is not only a sunset industry, a backward industry, but also it is achieving cross-border integration with multidisciplinary technology. This also shows that the textile industry is an industry that keeps pace with the times. The future of the textile industry is still very broad.

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