Qingdao Textile Clothing Intelligent Manufacturing Leads Personalized Scale Customization

The nineteen major reports of the party put forward deepening the structural reform of the supply side, supporting the upgrading and upgrading of traditional industries, and promoting China's industry towards the high-end of the global value chain.

As a traditional industry, the textile and garment industry in Qingdao is taking technology as a plough, deepening the innovation of materials, building a solid foundation for industrial development, fostering new growth points, using information technology as a sword, accelerating the production revolution and bringing together new kinetic energy; taking brand as a "lamp", leading enterprises to cultivate core competitiveness and speeding up to the middle and high end; taking the platform as the root, helping the fashion and creative industries to fly and create a new ecosystem.

Technology innovation inspires unlimited possibilities

Qingdao textile and garment industry is taking technology as "plough" and deepening the innovation of materials.

Material is the foundation of textile and garment industry.

For a long time, the industry's excessive dependence on cotton has led to the high cost of raw materials, and the profits of enterprises have been greatly reduced.

To break through the bottleneck of materials, Qingdao enterprises are carrying out an unprecedented "material revolution".

Seaweed can not only make food, but also make clothes.

"This underwear is made from seaweed."

In the product exhibition hall, Chen Jiang, general manager of Qingdao Hong Ni Brand Management Co., Ltd., pointing to a seemingly ordinary new underwear, told reporters: "compared with cotton underwear, seaweed fiber has many advantages, such as flame retardant, moisturizing, antibacterial and so on. The wearing experience is better, and raw materials are almost inexhaustible."

tradition

There are two main sources of natural fibers, such as cotton and linen and wool, and synthetic fibers based on petrochemicals. These two kinds of fibers have their own shortcomings which are hard to overcome.

In order to find the ideal "third kinds of fibers", Hong Ni and Qiingdao University jointly worked through more than 10 years of continuous research, successfully broke through the series of key technical difficulties in the production of alginate fiber, and took the lead in the world to realize automatic scale production of alga fibers for textiles and clothing, and won the first prize of Shandong provincial technology invention in 2016.

The rapid development of science and technology makes it impossible to become possible.

In the near future, Alaska deep-sea snow crabs were originally linked to textiles, and the former became a new textile raw material.

"Choose the parts of the legs of snow crabs, and form fibers through slowly decalcification, degreasing, and then through special spinning process. This is called chitosan fiber."

The technical personnel of Qingdao new hair material Co., Ltd. told reporters that this new marine material has excellent biological activity, biocompatibility and bacteriostatic properties. It has good nursing function to human skin, blended with cotton and modal, and has the functions of whitening, moisturizing, antibacterial, anti static electricity and so on.

The successful development of chitosan fiber has opened the door to medical textiles.

Material innovation has made clothing more performance and more "considerate".

Walk into the exhibition hall of Qingdao snow group, all kinds of "distinct personality" and complete functions.

People can't see eye to eye: permanent anti UV fabric, "breathing" composite silk fabric, antistatic antibacterial graphene fabric, phase change "air conditioning fiber" fabric that can adjust surface temperature according to ambient temperature, far-infrared fabric with heat, and selenium rich fabric that can replenish human body's trace elements in time.

"Breakthroughs in material technology have made garment fabrics better able to meet the actual needs of consumers, and enterprises have been able to achieve differentiated survival and competitiveness."

Qingdao snow group related responsible person Zhang Hongbin said.

For this reason, the special cable leader hailia group has a deep feeling.

Relying on scientific and technological innovation, hailia created the first four Chinese cable circles in depth, intensity, temperature and precision. It has successively directed research and development of special rope for "Ocean 1" global navigation, dragon diving deep diving experiment, the first domestic 3500 meters unmanned remote control underwater robot, national strategic ocean science project and large spacecraft re-entry module, and has become a truly "Chinese rope king".

In recent years, material innovation has been made in Qingdao textile.

There was a concentrated outbreak.

At present, alginate fiber, chitin fiber, multi component yarn grey cloth, special rope, batik cloth and other textiles developed by our city have strong competitive advantages both at home and abroad.

Among them, Lan Jing tenth and modle series of multi component yarn accounted for more than 30% of the country, batik fabric accounted for more than 30% of the international market.

The industry has 1 state-level technology centers, and 12 provincial and municipal technology centers.

"The material is the foundation and guarantee of the textile and clothing industry. For a long time, the lack of middle and high end fabrics has been a short board of Qingdao textile and clothing.

In recent years, the municipal government has strengthened guidance, increased investment and continuous innovation, and has developed a series of new materials and new products, which has further made up the short board, improved the industrial chain and enhanced competitiveness.

Zhang Xuefeng, deputy director of the consumer products industry division of the Municipal Commission of letters, said.

Intelligent manufacturing leads personalized scale customization

Qingdao textile and garment industry is taking information technology as a "sword" to speed up the production revolution.

The market is changing rapidly, and the demand of consumers is varied. Traditional large-scale standardized production has been increasingly unable to meet the needs of the times. An unprecedented change is taking place.

In the intelligent production workshop of Hong Ni group, every underwear has its own "identity card".

This little card will personalize the needs of consumers and Hong Ni.

Together, it is a key link for the red Ni group to achieve large-scale personalized underwear customization.

Under the traditional production mode, there is no way to carry out the upstream, but there is a rigid demand for production planning and personnel scheduling, and the allocation of production resources is very low.

However, under the mode of intelligent production, resource allocation is driven by data and standardized processes can synchronize multiple processes and save time and efficiency.

This kind of flexible allocation of resources can satisfy personalized customization production.

In the future, all orders will be completed in this way. "

Chen Jiang said.

Hong Ni's intelligent pformation has benefited from the years of thinking and exploration of Qingdao textile and garment enterprises.

As the leader of this innovation, after more than 10 years of exploration, Qingdao cool has pioneered the creation of intelligent personalized scale customization mode in China. It has not only become the benchmark of Qingdao, but also a "phenomenal" existence in the whole country.

At present, cool has become a provider of intelligent manufacturing solutions for many textile and garment enterprises in China.

Intelligent pformation is beginning to form a prairie fire.

In addition to cool and Hong Ni, more and more enterprises have joined it.

That is to say, the company integrates the requirements of personalized, small batch and multi variety products, and actively connects with the flexible production, agile manufacturing and personalized customization business. At present, it realizes the full coverage of the intelligent control of the upstream and downstream processes of the industrial chain, and the construction of intelligent factories is also accelerating.

The cedar group has introduced the global mass customization mode, and is bringing all the business of raw material procurement, production and sales into the system as an important fulcrum of the globalization strategy.

Rely on Intelligent personalized production mode, Qingdao textile

They are leading a brand new business ecosystem: factories face consumers directly, drive production by customer demand data, remove middlemen, agents, channel providers, and other links, and really get through the upstream industry chain and downstream sales channels. Manufacturing enterprises are no longer simply factory, but an Internet industry platform that integrates massive amounts of data.