Qingdao Hongda: The Centenary Of Chinese Textile Machinery Industry

In October of this year,

The limited liability company will soon celebrate its 98 birthday.

As a manufacturer of Chinese textile machinery -- blowing carding and winding machine products, after 40 years of reform and opening up, Qingdao Hongda conformed to the needs of continuous development and upgrading, and designed and developed a series of advanced equipment leading the development of the industry.

As domestic

Qingdao Hongda, one of the top quality manufacturers, has more than 60 years of research and production history of carding machines, and has produced 130 thousand carding machines. It is the only international manufacturer of carding machinery that can produce 1 m, 1.3 m and 1.5 m wide breadths.

Since the 80s of last century, the automatic winding machine has been developed and manufactured. It has become the only serial manufacturer of automatic winding machines in China. It is one of the four suppliers of winding machines in the world. It has nearly 10000 sets of automatic winders and has a market share of more than 20%.

The company actively aims at the international advanced textile machinery enterprises, aiming at building world-class brands, from technology, management to brand building, from consolidating technical advantages to grasping market opportunities. Qingdao Hongda has always been determined to forge ahead, embracing the boundless energy created by the sustainable development of enterprises.

Intelligent manufacturing is widely recognized

Under the guidance of the national "intelligent manufacturing 2025" strategic goal, intelligent manufacturing is becoming the main direction of pformation and upgrading of spinning machinery enterprises.

Qingdao Hongda has implemented the integration of R & D, technology and workshop manufacturing, and has accelerated the development of textile machinery to intelligent, green and high-end. The company's products pursue high quality and intelligence, and the cost performance has been continuously improved, which has been widely recognized by the majority of users.

Intelligent products are increasingly recognized by customers and the market.

In terms of products, Qingdao Hongda actively adopts digital control technology. For example, the carding machine has developed an on-line nep detection device, real-time detection and statistics of neps, and on-line detection and statistics of the gauge of the cover by on-line detection device of the cover spacer.

The automatic winder is equipped with a yarn quality tracking system, which uses RFID radio frequency technology to trace the problem tube yarn to spinning spindles, thus quickly eliminating the spinning problem and improving the yarn quality.

After continuous improvement in recent years,

The "whole process digital spinning system" technology of the group has been mature, and was successfully unveiled in September 2017.

The "whole process digital spinning system" provides strong technical support for the realization of the unmanned textile mill.

The unmanned textile factory is

For the first time in the industry, it is the current key promotion project. The Qingdao grand blowing carding unit can provide customers with more humanized customization and fully meet the needs of unmanned textile factories.

The SMARO automatic winding machine developed by the company is directly connected with the spinning frame. It is completely automatic yarn feeding, with a higher level of automation, a 75% reduction in the number of million spindles, and a reduction in energy consumption of 20%-30%, which is the best choice for winding process.

The newly developed VCRO series pallet automatic winding machine has a new type of highly efficient double intubation device with international inventions. The winding is more stable and the shape is better. It can fully meet the customers' demand for high yield and high quality.

In order to solve difficult problems such as difficulty in recruiting, difficult employment and untimely maintenance of equipment, Qingdao Hongda took the lead in building a new generation intelligent platform in the industry, "Qingdao grand remote operation and maintenance platform". The platform adopted the advanced big data platform system framework, with five capabilities and seven centers, providing all-around services for user equipment operation and maintenance, data analysis, management improvement, cost saving, information consultation, health diagnosis and so on.

At the same time, it also helps the company pform from "traditional manufacturing" to "intelligent manufacturing + service".

In 2018, the platform project was successfully selected as the "Shandong intelligent manufacturing pilot demonstration project in 2017". The company became one of the only textile manufacturing enterprises in the province and one of the six pilot demonstration units in Qingdao.

Green label

In the final analysis, the competition of enterprises is the competition of products. It is the most direct and effective way to use intelligent, advanced, green, cost-effective products to impress customers and markets.

In recent years, technology, fashion and green have become new labels and symbols in the textile industry.

This year's Shanghai textile machinery exhibition, Qingdao Hongda will exhibit a series of combing and winding products representing advanced level of the company. It has a series of characteristics, such as intelligent management, high production efficiency, high automation and so on. It can respond quickly to customer needs, increase the added value of products, enhance customer demand factors, and become a concentrated representative of Qingdao's advanced technology level.

At the same time, the company vigorously develops professional and design, network collaborative research and development, remote diagnosis and maintenance services based on the Internet and information technology, focusing on the use of cloud computing, big data and other new technologies, using cloud service platform to serve the textile enterprises, and realize the development goal of Technology green color fashion.

Use Internet thinking to achieve greening objectives.

The company's first remote operation and maintenance platform (ROSS platform) based on big data platform is highly efficient, simple and easy to use. It gives full play to the "Internet +" mode to facilitate customers and bring value to customers. It aims to help customers improve their factory management level and realize true intelligence and greening.

In the future, Qingdao macro will make full use of group cross-border integration technology, and build this system into a big data service platform, leading industry and technology development to create more value for customers.

Active layout of overseas markets

Domestic textile machinery has basically met the domestic market demand. With the national "one belt and one way" policy, many domestic enterprises are going to invest and build factories abroad, and the export of textile industry will be further improved.

China's textile machinery products have been gradually recognized in Southeast Asia, South Asia and Europe and the United States.

For Qingdao ambitious, it is just time to open up the international market.

As early as the planned economy period, all types of carding products have been exported to Vietnam, Bangladesh, Indonesia, Egypt and other traditional textile machinery market.

In recent years, the market share of products in Vietnam, Bangladesh, Pakistan, Indonesia and Uzbekistan has been increasing, especially in Vietnam, Bangladesh and Indonesia.

Automatic winder products were successfully distributed in Vietnam, Uzbek, Malaysia, Bangladesh and other markets.

At present, Qingdao Hongda export delivery value has reached about 1/3 of the total sales revenue of the company.

Overseas market is an important market in Qingdao.

Around the strategic concept of "one belt and one road", Aoshima Hiroshio took the lead in taking the opportunity to conform to the trend of the times of peace, development, cooperation and win win, and strengthened cooperation among international enterprises, so as to accumulate potential for further development.

In the future, while stabilizing the domestic market, ensuring the performance and healthy development of the company, the company will vigorously open up foreign markets, do a good job in the relevant market layout, pay attention to the Southeast Asian, Central Asian and African markets, and move towards truly internationalized enterprises.

Build a world-class manufacturer

Qingdao Hongda has gone through nearly 100 years of development, and it is also the way to create its own brand.

Starting from the quality of products and taking the spirit of "ingenuity" as the foundation, Qingdao has become a new requirement for the development of new energy and product innovation.

Intellectual property rights, as the core competitive resources of enterprises, are highly valued by Qingdao Hongda. The company effectively implements the layout of patents and circumvent the risks of intellectual property rights, so as to enhance the competitiveness of enterprises.

At present, Qingdao Hongda has effectively authorized 73 patents, including 25 invention patents, actively applying for 9 international patents, further establishing the leading position of product technology in the same industry, and marking the company's technological innovation towards internationalization.

In the industry, the company has passed the certification of the four systems of ISO9001 international quality system, ISO14001 environmental management system, OHSAS18001 occupational health and safety management system and intellectual property management system. It has laid a good foundation for the rapid development of enterprises.

In the next three years, Qingdao will be a strong and solid foundation year. The company will aim at the overall goal of the "world class enterprises" in the light of the overall development of the company, and improve the core competitiveness and sustainable development ability of enterprises through scientific, standardized and efficient ways.

Looking ahead, Qingdao will focus on the vision of "the friends of the global textile industry and the pride of China's manufacturing industry". With the goal of "building flagship and leading textile development", we will take the spirit of "synergy, innovation and excellence" to give full play to the spirit of enterprising spirit, dedication, striving for progress and innovation.

At the same time, we should continuously strengthen the construction of enterprise culture, form a strong atmosphere of "Book Culture", influence employees with culture, nourish people's spirit with culture, unite people with culture, lead development with culture, continuously improve their ability of independent innovation, continuously enhance brand awareness, and move towards the goal of building the world's first class textile machinery enterprises and leading the development of the industry.