Strong Plus "Internet + Automation + Intelligent Technology", Tong Kun And Zhejiang Central Control Strong Combination Of New Genes To Make Chemical Fiber.

The wave of intellectualization and informationization is showing an unprecedented surge. The performance of chemical fiber manufacturing industry characterized by technology intensive and capital intensive is constantly refreshing in intelligence and information technology. The performance of leading enterprises is naturally the most eye-catching.

In August 29th, the domestic polyester filament "big guy" Tong Kun group announced that it signed a strategic cooperation agreement with the most advanced automatic intelligent technology enterprise in China, Zhejiang zhongkong technology Limited by Share Ltd, in Tongxiang, Zhejiang. The guests of Zhejiang Commission of light industry, Li Jingning, Tongxiang vice mayor Zhu Weiqiang, chairman of Tong Kun group Chen Shiliang, Zhejiang Central Technology Limited by Share Ltd founder Zhu Jian attended the signing ceremony.

According to the agreement, the two sides will become long-term strategic partners and conduct in-depth cooperation in the fields of intelligent technology, intelligent plant construction and new technology application, to accelerate the construction of intelligence and promote the spanformation and upgrading of traditional industries.

The reporter also learned that in the 4 phase of the project, which is to be launched by the Tong Kun group, which is the annual production of 300 thousand tons of green intelligent chemical fiber project, the most critical central brain of the series of equipment, the DCS distributed control system, will be developed and designed by Zhejiang zhongkong control. This will effectively solve the problem that our chemical fiber manufacturing equipment is facing "long necking" in this field and relying on foreign equipment manufacturers for a long time.

Strong and strong combination of evolution fiber industry 4

At present, China's economic development has entered the "new normal". A new round of technological revolution and industrial spanformation has formed a historic convergence with China's accelerated spanformation of the mode of economic development. The demand for new and old energy conversion needs is pressing, and manufacturing industry is in a historical leap over to accelerate the integration of informatization and industrialization, promote intelligent manufacturing, promote industrial spanformation and upgrading, and achieve greater change from strength to strength.

Zhejiang is a big province of manufacturing industry, and the regional economy should move towards the middle and high end. First, the manufacturing industry must move towards the middle and high end. Chemical fiber is also an important traditional characteristic industry in Tongxiang. It is necessary for Zhejiang to create the advanced manufacturing base and speed up the upgrading of traditional manufacturing industry.

Against this background, as China Chemical fiber industry The leading enterprises in Tongxiang and one of the "pillars" of regional economic development in the world, the Tong Kun group is taking the advantage of the trend, constantly increasing the number of intelligent manufacturing, not only can effectively cope with the general problems such as rising labor costs and difficult employment, but also greatly improves the labor productivity and the whole industry chain operation efficiency, and finds a new kinetic energy that drives enterprises to continuously enhance their competitiveness in the new era. At the same time, the exploration and practice of leading enterprises can also spanform and upgrade our chemical fiber industry from traditional mode to intelligent mode, and play an important exemplary and leading role for improving the quality and efficiency of Zhejiang manufacturing enterprises.

Zhu Weiqiang pointed out that the strategic cooperation between the Tong Kun group and Zhejiang central control company is a vivid practice and successful exploration of implementing the "88 strategies", and has a very important exemplary and leading role in the spanformation and upgrading of Tongxiang industrial enterprises, quality and efficiency enhancement. It is hoped that the two sides will work closely together and make scientific plans in the future to truly integrate the two technologies and develop intelligence. The Tongxiang municipal Party committee and the municipal government will continue to adhere to the innovation driven strategy as always, and promote the smooth implementation of strategic cooperation with a favorable environment and service, so as to help enterprises to take the road of intelligent spanformation.

　　 Zhejiang central control The founder Zhu Jian pointed out that under the background of 4 of the intelligent manufacturing industry, enterprise spanformation and upgrading put forward higher requirements for energy saving, quality improvement and management level, which urgently requires the deep integration of digitalization, intelligence, automation and enterprise production and operation. In cooperation with tung Kun, the two sides will go all out to integrate resources to boost Tung Kun's progress towards digitalization, intellectualization and automation, and create an intelligent benchmarking enterprise, thus promoting the 4 development process of the chemical fiber industry.

Main attack on intelligent manufacturing innovation road

In fact, the Tong Kun group has always been the leader in the field of Intelligent Manufacturing in our chemical fiber industry.

In particular, the two phase of the hang Bang project can be described as Textile industry Promoting intelligent manufacturing and creating a "model project" for smart factories. The total investment of the project is about 400 million yuan, with an annual capacity of about 200 thousand tons, mainly from 5 aspects, namely, basic equipment spanformation, intelligent production equipment, production process digitalization, production and manufacturing integration control and industrial chain integration.

The factory has integrated ERP, quality, R & D, scheduling, bar code and other management information systems, as well as production site automatic control system, data centralization management system and logistics storage system. It has invested a lot of intelligent system equipment, strengthened plant networking and networking construction, realized the integration of inter vehicle equipment and information dispatching, monitoring and management system, realized data interaction of multi departments and systems, as well as dynamic real-time query and organic linkage of orders, orders, procurement, production, warehousing, delivery, logistics and other links.

Reporters recently visited the two phase of Hang Bang project, and its intelligence and informationization far exceeded the reporter's imagination. Reporters at the scene, the workshop is almost a "black light" workshop, the entire row of large size of the equipment in their jobs, efficient operation, almost no workers in the workshop. Without exaggeration, it has almost become the world's most advanced showcase for chemical fiber manufacturing equipment.

With the roar of the machine, a "intelligent drop robot" runs orderly on a long track. Every time the equipment runs, the neat white filament of polyester filament is spanported to the corresponding position. In the packing workshop, a Taiwan manipulator is busy waving its long arms, and through a series of actions of "grasping, turning, turning and grasping again", putting one silk tube into the packing line, after packaging and labeling, then putting the silk tube into the cart and automatically sending it into the automatic three-dimensional warehouse. In the full-automatic three-dimensional warehouse area, reporters have layers of numbers up and down, and there are about a dozen or so layers from bottom to top. They look very magnificent in alignment. Outside the factory, there is a different view of the diesel truck fleet waiting for delivery.

Reporters learned that the project has configured 16 sets of manipulator, 4 sets. Automatic packaging line The investment of these "tall" equipment has reached nearly 100 million yuan. The use of intelligent and information-based series equipment has made the new product development cycle of Hang Bang phase two shorter than that of other factories, the inventory turnover rate has increased by 30%, the energy utilization rate has increased by 7%, and the key process numerical control rate has reached 80%. At the same time, the new product development cycle of Tong Kun group has been reduced by 13%, the inventory turnover rate has increased by 27%, the energy utilization rate has increased by 6%, and the key process has reached 75%.

Under the background of the implementation of the strategy of manufacturing powerhouse, Tong Kun has gone out of the "Internet +" and "machine substitutions" and the innovative development of Intelligent Manufacturing in the process of actively practicing the "88 strategy", and has realized the integration of production and operation data digitalization and industrialization and informatization. This Tong Kun and Zhejiang central control The cooperation can be said to be a strong alliance. Tong Kun will exert itself to give full play to its long-term advantages in manufacturing and building the whole industrial chain, and make joint contributions with Zhejiang's central control to achieve the goal of "chemical fiber power" towards "chemical fiber power" in China. Chen Shiliang's remarks at the signing ceremony of the two sides were succinct but clear enough to clarify the key points of Tung Kun's business and the more responsibilities he shoulders.