How Can The Cotton Textile Enterprises Pry Up The Profit Growth Space?

At the beginning of the new year, it was cold and chilly, but the cotton textile market seemed to have begun to "heat up".

It is understood that Shandong, Henan, Jiangsu and many other textile enterprises have started work, and the workshop is busy.

In recent years, with the support of industry policy, the development of China's cotton textile industry can be seen as a steady advance.

At the same time, with the continuous development of China's textile industry in the new era, the new orientation of "technology, fashion and green" and the new direction of "high quality and sustainable development" also make textile enterprises face new challenges.

According to statistics from relevant departments, in 2014 ~2016, the number of registered textile enterprises in the whole country increased year by year. In 2016, when the supply side reform started, the newly registered spinning enterprises began to decline sharply. Until 2018, the newly registered enterprises of spinning increased by 60.09%.

In 2019, the supply side reform continued, and the new spinning enterprises were still limited. This also shows that the scale of development of China's cotton spinning enterprises is changing from "quantitative change" to "qualitative change".

At present, the market competition is more and more intense, and the cost of environmental protection, raw materials and other factors is increasing. If we continue to follow the original mode, the profit margins of enterprises will continue to be squeezed.

In the rapidly changing market environment, how will the spinning enterprises find new breakthroughs in pition in 2019 to achieve their own development?

In this regard, the reporter learned by interviews with enterprises that some enterprises plan to break the previous production of conventional varieties of ideas, adjust the product mix, and move towards differentiated production lines; some enterprises say they will upgrade and upgrade by gradually eliminating backward production capacity and replacing more automated production facilities; some enterprises are actively moving towards green environmental protection, energy saving and emission reduction.

"These two years are becoming more and more difficult to make pure cotton products, mainly because of lower profits."

The main person in charge of pure cotton products in Henan is very emotional.

He told reporters that in 2018, enterprises began to make differentiated products of blended fabrics, and the focus of R & D in 2019 should be tilted to this aspect.

In recent years, besides the imported yarn, the release of Xinjiang's spinning capacity has caused an impact on the middle and low pure cotton yarn products produced by the mainland textile enterprises.

Avoiding homogenization competition, adjusting product structure, and making differentiated and distinctive products have naturally become the breakthrough point for many cotton textile enterprises in the mainland.

It is understood that many cotton textile enterprises in Anhui have shifted from the original production regular varieties to the production of colored spinning, fancy yarn and other special products. By continuously improving the added value of products, creating their own unique brand effect and marketing mode, consolidate and enhance the competitiveness of enterprises in the market, and enhance economic efficiency.

In addition, in recent years, many spinning enterprises in Zhejiang, such as Longyou min Rong, Ning Hai Xu Feng, Tongxiang Wei Tai and Yi De, have also developed the fancy yarns as an important measure for enterprises to adjust their product structure.

The production of fancy yarns has been produced in large quantities from small to large. The production has accounted for more than 50% of the total yarn of the enterprises. Not only is the cotton spinning enterprise, but also the semi worsted and woolen enterprises are expanding various fancy yarns, and the enterprises have achieved good economic benefits.

According to the insiders, with the development trend of fashion, novelty, personalization and so on, fancy yarn with various shapes and structures is very popular.

Expanding the production of fancy yarns and increasing the proportion in yarn is one of the breakthroughs in the pformation and upgrading of enterprises. The development of fancy yarns has great market potential.

At present, many spinning enterprises in Zhejiang province have developed many kinds of blended yarns by using wool, hemp and silk fibers, and have achieved certain results.

For example, the highest yarn count of hemp blended yarn developed by Shaoxing Huatong color spinning company has reached 80 branches, and hemp blended yarn is used as raw material to develop 10 kinds of products, covering clothing, home textiles and decoration fields, and is praised by users.

In 2019, the company will expand the production of wool, silk and hemp natural fiber blended yarn, and further occupy the high-end yarn market.

It is understood that wool, linen and silk fibers have many advantages in performance compared with cotton fibers. Hemp fibers have the properties of moisture absorption, quick drying, breathable and smooth, antibacterial and anti mite, and wool fibers have good resilience and good warmth retention characteristics. Silk fibers have the advantages of light, elegant and bright colors.

Industry experts believe that making full use of these natural fiber materials can not only improve the wearability of yarns and fabrics, but also avoid the fierce market competition risks of cotton products.

As we all know, China's international textile yarn exhibition two times a year is a vane to reflect the market, and it is also one of the most important activities for spinning enterprises.

Reporters at the 2018 China International Textile yarn exhibition felt that the application of functional and environment-friendly new yarns is more and more extensive, and it has aroused the interest of many consumers, which can be said to be very popular in the market.

Xiajin Renhe Textile Technology Co., Ltd. is such a company specializing in functional and environment-friendly new type of pure spinning and blending special yarn.

According to the relevant person in charge of the company, the company has nearly more than 50 categories of functional yarn, such as military antibacterial natural hemp, UV protection and high temperature resistance, and more than 30 patents, with an annual output of 15 thousand and 600 tons of functional yarn.

In 2019, enterprises will increase cooperation with universities and research institutions.

It is understood that the company's functional and differential fiber yarn share has increased from 20% in the past 80% to a substantial increase in efficiency, which signed an exclusive supply agreement with Anta group, a year of 100 tons of functional yarn supply, the net profit per ton of yarn is 10 thousand yuan higher than the ordinary yarn.

In this regard, industry experts said that the active use of various new chemical fiber materials to expand the scale of differential and functional yarns, the development of differentiated functional yarn is currently a hot spot, because it has many advantages compared with conventional yarns.

With the continuous improvement of various functional requirements of clothing, the market demand of functional yarns will be increasing. Spinning enterprises should seize the trend of development, pfer from conventional yarn to functional yarn, and use various functional fibers to expand functional yarn production, which is also an important measure to adjust structure and increase efficiency.

In addition, experts believe that if enterprises want to expand their profit margins, they can also actively expand the production of home textile and decorative yarns.

It is understood that Shaoxing, Haining and Hangzhou, Yuhang and other areas have domestic home textiles and decorative fabrics professional market and many production enterprises, need a large number of home textiles and decorative cloth yarn, but its use is different from the dress yarn, such as household textiles are mainly bedding and all kinds of towels (towels, bath towels), the requirements for the yarn are soft, antibacterial, resistant to pollution, easy to wash fast dry, and for decorative fabric yarn, mainly used for curtain fabric, sofa cloth and vehicle interior decoration cloth and other fields, require yarn to be sun resistant, the sun radiation is good cover up, and the flame retardant and anti fouling performance is good.

Experts believe that spinning enterprises can gradually turn to the production of home textile and decorative yarns according to market demand, expand the scale of production, and improve the profit margins of enterprises.

Sharp tools make good work.

The application of advanced spinning equipment is undoubtedly one of the important measures for enterprises to realize pformation and upgrading.

Over the past two years, the pace of spinning enterprises towards intelligent manufacturing has been accelerating. Cotton textile industry clusters in various parts of the country are also actively promoting machine replacement and technological pformation.

Hubei Yicheng Tianshu Textile Co., Ltd. has completed the installation and commissioning of 60 thousand high-grade compact spinning production lines.

The project has purchased the world's leading spinning equipment. After commissioning, the output of cotton spinning will be doubled, and spinning, weaving and garment processing will be realized. The annual output value is expected to exceed 1 billion 800 million yuan.

The intelligent textile industrial park of Shishou City, Hubei, has introduced more than 500 advanced equipment.

"The total investment is 540 million yuan, the core equipment is the world's first set of applications, production efficiency increased by 70%, artificial saving 4/5, annual output of all kinds of pure cotton siro spinning and other fancy yarn 50 thousand tons, annual output value of more than 1 billion 200 million yuan."

Chen Feng, chairman of dewing Textile Co., Ltd., Shishou City, Hubei, said that this is one of the truly digital and intelligent textile production model factories in the world, and the capacity is expected to double in two years, becoming the "invisible champion" of Chinese denim yarn production.

Hubei Jinan Textile Group Limited by Share Ltd also benefited from the technical reform.

Up to now, the company has formed 400 thousand spindles of ring spinning, 2500 air spinning, and the scale of spindles is in the forefront of the same industry in the whole province.

In 2018, profits and taxes were realized by 72 million 860 thousand yuan, up 71.15% over the same period last year.

"5 years ago, we started to eliminate the backward production capacity of the original two sub plants, invested 530 million yuan, and implemented the 200 thousand spindle combed compact spinning production line construction project, and put into operation in March 2018."

Huang Xinfeng, chairman of the company, said that after more than 20 technical modifications, the rate of first rate products has been maintained above 99.9% for a long time.

In addition to eliminating backward production capacity, active application of new spinning technology is also an effective way for yarn enterprises to achieve pformation and upgrading.

A few days ago, Ningxia Hengfeng Textile Group's production workshop introduced the blowing carding production line and Murata vortex spinning machine.

According to the person in charge of the workshop, the vortex spinning equipment can not only save the cost of manpower, electricity, operation and maintenance, but also reduce the breakage rate of spinning, and the rate of production is as high as 99%.

In addition, Ningxia Hengfeng Textile Group has successfully developed 40 vortex spinning R/JC/ coloured fiber yarns with the help of new fibers, Li Cai fiber.

Li Cai fiber has the characteristics of "quick dyeing, environmental protection and colorful". It can be blended with common fibers and arranged in order in weaving. It can be used to dye flax ash, color gray and segment color at one time.

Industry experts said that enterprises can rely on the advantages of jet vortex spinning and rotor spinning technology to expand the proportion of new spinning lines.

Compared with ring spinning, the new spinning technology has many advantages, such as short production process, high production efficiency, low labor consumption and low energy consumption.

Conditional enterprises should take advantage of new technologies such as air-jet vortex spinning and so on while eliminating backward production capacity of ring spinning, increasing the capacity of new yarn such as jet vortex spinning and greatly saving labor employment. This is an important measure for enterprises to improve their market competitiveness.