Jiangsu Sunshine Intelligent Textile Workshop Has Been Put Into Production To Provide Samples For The Intelligent Transformation Of Wool Textile Enterprises.
The arrival of the intelligent age makes the intelligent transformation and upgrading of traditional industries such as wool textile become an inexorable trend. As a leading enterprise in China's wool textile industry, Jiangsu Sunshine Group has a clear understanding of the development trend of the industry in the early morning, and has made unremitting efforts in the field of intelligent manufacturing. Since 2018, it has started the plan and introduced the most advanced automation and intelligent production equipment to build intelligent textile workshop. Recently, the intelligent textile workshop of Jiangsu Sunshine Group's total investment of 158 million has also been formally put into production.
Compared with the traditional textile workshop, the intelligent textile workshop of Jiangsu sunshine group broke the fixed thinking mode of spinning and weaving workshop independently in the traditional worsted production process, and combined spinning and weaving together. Adopting the most advanced automatic and intelligent textile production equipment, the technological transformation of textile line production equipment has been carried out, and an automatic and intelligent production line has been formed.
In terms of equipment, the intelligent textile workshop of Jiangsu Sunshine Group has wider adaptability. The production process is electronic regulation, automatic dropping, automatic doffing, data automatic collection and transmission. It is suitable for the production of all kinds of yarn, and can be used for the development of fancy yarns, such as drafting, design, core spun yarn, siro spinning, and so on. The yarn is of uniform twist. The high-speed spindle runs smoothly. The automatic doffing equipment combines the automatic feeding system with the intelligent management system software to optimize the process management, which greatly reduces the material flow, improves the work efficiency and reduces the production cost.
In terms of digital applications, the intelligent textile workshop of Jiangsu sunshine group can automatically collect data from spinning machines and looms, automatically send process data, automatically monitor the production status of spinning machines and looms, and automatically analyze the production equipment, machine efficiency and quality of each spinning and weaving system.
Moreover, the intelligent production system applied in the intelligent workshop of Jiangsu sunshine group can be querying in any production link. The quality department and production department of Jiangsu sunshine group can use the client, mobile phone APP and other real-time attention to understand the production schedule, quality and inventory situation. Specific departments can access and analyze quality data according to their permissions, timely identify quality problems and improve them, so as to realize the network reproduction and whole process monitoring of production.
Data show that after the commissioning of the intelligent textile workshop, Jiangsu sunshine group can increase output by 30%, save 50% of labor, and save 20% of energy consumption. The intelligent textile workshop of Jiangsu Sunshine Group provides samples for the industry to carry out intellectualization and information transformation. In the future, Jiangsu Sunshine Group will continue to deepen the field of intelligent production, improve the intelligent level of clothing production equipment, and continuously strengthen the integrated application of various management systems to help enhance the overall competitiveness of the domestic textile industry.
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