Shaoxing: Actively Build "Magpie Bridge" Of Intelligent Transformation In Different Industries

Since this year, Shaoxing City, Zhejiang Province has been deepening the implementation of intelligent transformation of traditional industries for three years. Focusing on key industries and focusing on key fields, special industry activities have been arranged to build a "magpie bridge" for intelligent transformation of industries with cooperation between enterprises, engineering service providers and financial institutions, so as to actively create intelligent transformation version 2.0.

As of the first half of this year, 312 key enterprises of intelligent transformation in Shaoxing City have fully started the intelligent transformation, with an investment of 2.698 billion yuan, accounting for 77.41% of the planned investment in that year. In the first half of this year, 153 enterprises have completed the annual transformation plan;

The first batch of 319 intelligent transformation projects were implemented, with an investment of 5.621 billion yuan in half a year, accounting for 53.54% of the planned investment in that year;

Continue to promote the "machine replacement", from January to June, 1181 new industrial robots were added, with a total of 12521 robots in service.

Intelligent transformation of textile industry, "five cohesive forces" accelerated in-depth promotion. Shaoxing is a big textile city, with 1816 Textile Enterprises above the designated size, accounting for 40% of the total number of Industrial Enterprises above the designated size; the output value of the textile industry in Shaoxing accounts for about 30% of the industrial output value above the designated size, accounting for 20% and 5% of the output value of the textile industry of the whole province and the whole country. In recent years, Shaoxing City has taken the textile printing and dyeing cluster upgrading project as the carrier to deeply implement the intelligent transformation of the textile industry, and has achieved positive results by focusing on the key links of Juli, demonstration and driving of Juli leading enterprises, matching and upgrading of Juli intelligent equipment, multiple empowerment of new infrastructure construction and continuous optimization of Juli ecological environment.

Focusing on the links of automatic weighing, sizing, auxiliary conveying and ERP system docking, as well as automatic handling and packaging of chemical fiber palletizing, the transformation investment is increased to improve the product qualification rate and production efficiency. In 2020, a total of 84 intelligent transformation projects of textile industry will be implemented, with a total investment of 778 million yuan; in the first half of the year, the overall energy consumption, labor and production costs of the printing and dyeing industry will be reduced by more than 10%, and the defective rate of products will be reduced by 13.4%; the employment of the chemical industry will be reduced by 13.7%, and the labor productivity of the whole staff will be increased by 20.5%.

Shaoxing takes the opportunity of trans regional gathering and relocation of printing and dyeing industry in Shaoxing to set standards, promote pilot projects and strictly allow entry, and actively promote the construction of intelligent factories and workshops of "five printing and dyeing groups". In depth implementation of the "ten thousand" project, this year, a total of 1 Textile intelligent factory, 8 intelligent manufacturing workshops, and 83 intelligent transformation projects of production lines have been reviewed, so as to further strengthen the demonstration and leading role of leading enterprises.

We should make full use of the advantages of traditional block economy agglomeration, seize the opportunity of "double ten, double hundred" cluster manufacturing, focus on breaking through the key bottleneck technology restricting the development of textile printing and dyeing equipment manufacturing industry, focus on "one center" (improving the localization rate of intelligent textile equipment), build "two bases" (Keqiao and Xinchang textile intelligent high-end equipment industrial base), and make efforts in "three fields"（ Energy saving and environmental protection intelligent printing and dyeing equipment, new-type spinning and weaving equipment, high-speed CNC knitting equipment field), to achieve "four modernizations" (automation, digitization, intelligence, green).

In addition, we will accelerate the construction of "5g smart textile industry center", "5g smart textile industry application platform", "5g smart textile industry application platform" and "5g smart textile industry application platform". For example, Shengtai clothing uses artificial intelligence to carry out cloth detection, the detection rate is as high as 95%, saving 50% of the staff's wages.

We should integrate the special support policies for the increase of the weight, establish the "chief expert of Intelligent Manufacturing" system and the "resource pool" of intelligent transformation services for textile enterprises, organize special promotion activities for intelligent transformation of the textile industry, establish Shaoxing industrial Internet college, promote the establishment of intelligent manufacturing related majors, establish training bases, create an integrated service platform for intelligent transformation, and build an intelligent transformation Transform and serve the "one-stop" supermarket.

The intelligent transformation of home furnishing industry has achieved remarkable results. After years of development and cultivation, Shaoxing's home furnishing industry has gradually formed a regional plate characterized by Yuecheng household appliances, Shangyu lighting and Shengzhou kitchen utensils. The industry as a whole presents the characteristics of "small and beautiful" and "small and refined". At present, there are nearly 200 enterprises above the scale of smart home in the city, with an annual output value of more than 40 billion yuan. Since this year, Shaoxing City has further promoted the intelligent sub industry transformation plan, accurately explored the intelligent transformation scheme of the home furnishing industry, enhanced the production chain through digital empowerment, strengthened the assembly chain with joint efforts, connected the supply and demand chain through platform interconnection, and built an ecological chain to help realize the intelligent transformation version 2.0 of the industry.

In depth exploration of AI + 5g enabling in the home industry, focusing on the development of smart home hardware (smart home appliances, smart hardware, furniture, etc.) design and manufacturing, software system development, Internet of things technology and other fields, in-depth expand the application of AI scenarios in smart home, and accelerate the popularization of excellent products and intelligent solutions through 5g enabling. Shaoxing City "Ai + smart home" was selected into the implementation list of promotion and development work in key areas of industry and informatization in 2020, and was supported by provincial finance with 10 million yuan of special fund. Xilinmen Group, in conjunction with China Mobile, uses 5g enabling technology to introduce the application of artificial intelligence in the process of spring making spring string network. The visual image system is adopted to realize the automation of equipment processing parameter adjustment. The production efficiency is increased by 25%, the operation cost is reduced by 20%, and the product upgrade cycle is shortened by more than 40%.

Aiming at the weak points of low intelligent assembly and assembly in the industry, we integrated the technical strength of professional engineering service companies and leading enterprises to carry out special research, and successfully customized and promoted the modular assembly transformation scheme for the household industry with fast and accurate, flexible positioning and efficient assembly, so as to comprehensively improve the intelligent level of the assembly process in the home furnishing industry. For example, Zhejiang mingshixing new HVAC technology Co., Ltd. has precisely implemented the intelligent transformation of automatic valve assembly line, which has improved the equipment efficiency by more than 40%, and saved more than 500000 yuan per month.

Based on the leading enterprise consumer feedback industrial Internet platform, in line with the integrated development trend of "cloud, edge, network and end" of smart home, actively explore the construction of industry level closed-loop industrial Internet platform, open up the whole links of industrial chain material supply, R & D design, production manufacturing, sales promotion, maintenance service, etc., and promote the online high concentration of production factors Resource allocation efficiency. At present, the city has built two industrial Internet platforms for the home furnishing industry, and an industrial Internet platform for quality inspection and analysis of semiconductor lighting products in Zhejiang Sunshine lighting appliance industry, which has led the industry to subdivide the lighting field and realize the closed-loop precision of production, detection and service.

Aiming at the problems of huge ecosystem, numerous subdivided fields and the inability to realize interconnection between different brands of products in the home furnishing industry, we actively explore and create an open-source smart home platform. By analyzing data link personalized services, we can break the "information isolated island" and technical barriers among smart home devices, and create a complete smart home ecosystem. For example, Zhejiang Yitian has successfully laid out the intelligent kitchen industry chain by focusing on the integrated kitchen stove, aiming at supporting intelligent kitchen products, integrating upstream and downstream supporting enterprises.