Red Bean: Red Bean Smart Program Helps Shift From Traditional Economy To Digital Economy

　 Series reports on "promoting the deep integration of industrialization and industrialization of textile industry"

Under the background of the deep integration of new generation information technology and manufacturing industry, new models such as small order fast response and personalized customization are springing out in the textile and garment industry, which has become the trend and trend of consumption upgrading.

In particular, according to the requirements of the "14th five year plan" of the national "14th five year plan", the development outline of textile industry should realize the upgrading of industrial base, the modernization of industrial chain and the high-end of manufacturing capacity. Promoting the intellectualization and digitalization of the industry has become an important work in the "fourteenth five year plan" of textile industry.

To this end, we should accelerate the leading role of the industrial Internet, support small and medium-sized enterprises to go to the cloud, create a number of AI in-depth application scenarios of traditional industries with the platform, promote enterprises to carry out the construction of machine replacement, digital workshops and intelligent chemical plants, accelerate the transformation of the industrial Internet of the whole industry chain, and realize industrial transformation and upgrading; Driven by scientific and technological R & D innovation, the transformation of traditional industries to connotative development will be promoted.

In order to deepen the integration and development of new generation information technology and manufacturing industry, and comprehensively enhance the core competitiveness of enterprises, textile and clothing weekly specially launched a series of reports on "promoting the deep integration of textile industry and industrialization" to introduce the current situation of integration of industrialization and industrialization, analyze the bottlenecks and share advanced experience.

"Smart red bean" strategy launched in 2016

In 2018, it was selected as the pilot demonstration project of the Ministry of industry and information technology for integrated innovation and application of industrial Internet platform

New generation of information technology integration and demonstration in 2021

Selected into the national quality benchmarking list in 2021

In 2022, it won AAA certificate of upgraded version of integration management system of informatization and informatization

As a product of the deep integration of new generation information technology and manufacturing industry, "industrial Internet" has been written into the government work report for five consecutive years. As one of the most effective industries in the construction and application of industrial Internet, textile and garment industry plays an increasingly important role in promoting the industrial transformation and upgrading in China. "The fourteenth five year plan" of the development of textile industry mentioned that it is necessary to realize the upgrading of industrial base, the modernization of industrial chain and the high-end of manufacturing capacity. For many textile and garment enterprises, digital transformation is the inevitable choice of seeking opportunities in crisis, and it is also the general trend of economic and social development.

Exterior view of Hongdou intelligent factory

Promoting the strategy of "smart red bean"

Fruitful results

Since 2016, Hongdou Group has actively embraced the digital economy, launched the "smart red bean" strategy, and strived to promote the deep integration of informatization and industrialization, and has been in the forefront of the industry. In 2021, the Ministry of industry and information technology of the people's Republic of China listed the project "typical application of red bean industry internet platform clothing industry" into the pilot demonstration list of new generation information technology and manufacturing industry integration development.

At the beginning of 2022, Hongdou shares (Stock Code: 600400), a listed company of Hongdou Group, obtained the AAA grade evaluation certificate of the upgraded version of the integrated management system of industrialization and industrialization, It has successfully passed the certification of national Ministry of industry and information technology (GB / t23001-2017) informatization and industrialization integration management system requirements and T / aiitre10003-2020 new capability classification requirements for information and industrialization integration management system. Up to now, only 36 enterprises have passed the AAA standard implementation certification of the upgraded version of the integrated management system of industrialization and industrialization.

Smart workshop of red bean shirt factory

As early as 2017, Hongdou Group established Hongdou industrial Internet Co., Ltd., with "smart enterprise" as the traction, focusing on Internet of things technology, intelligent technology, electronic information technology, communication technology and automation technology. While building the whole industrial chain, the company has built modern enterprise management information systems such as financial management, production management, purchase, sales and inventory management, asset management, human resource management, supply chain management, customer relationship management, etc. The Hongdou textile and garment industry internet platform that the company focuses on R & D is a comprehensive large-scale industrial Internet platform under the deep integration of cloud computing, big data, Internet of things, artificial intelligence and other emerging technologies and garment manufacturing.

The main body of the platform is built based on open source general IT technology, which solves the common basic technical problems encountered by textile and garment enterprises in the process of realizing digital transformation modes such as intelligent production, intelligent services and intelligent products, and provides developers with an ecological win-win environment for industrial application innovation and cooperation. In August, 2018, the platform was listed as one of the first pilot projects of industrial Internet platform in the textile industry. In December of the same year, the platform was selected as the pilot demonstration project of the Ministry of industry and information technology for integrated innovation and application of industrial Internet platform, and it was also the only selected project of platform category.

Intelligent factory + Intelligent workshop + AI intelligent measurement warehouse

Red bean digital transformation into a fast lane

Relying on the Internet platform of Hongdou textile and garment industry, Hongdou Group vigorously carries out digital transformation and upgrading in the textile and garment sector. Red bean factory is the pilot project of smart factory. Since its establishment, it has established a smart factory production system and built an integrated platform for digital production and management based on the standards of product personalization, collaborative design, agile supply, flexible manufacturing and intelligent decision-making.

AVG car "walking freely" between clothes and operators

Hongdou suit intelligent factory is also the first 5g intelligent flexible factory in the garment industry built by Hongdou Group and Wuxi Unicom. The production system breaks the strong coupling relationship of the traditional production line. According to the order process and workers' skill radar monitoring, the production line combination is optimized in the form of dynamic virtual production line, and the instructions are sent to 5g AGV car through the internal system to realize the automatic material distribution and dynamic production line adjustment, completely eliminate the line balance loss, improve the quality level, and enable the upgrading of true flexible intelligent manufacturing capacity. After the intelligent transformation and upgrading, the unit consumption cost of the plant is reduced by 10%, the production efficiency is improved by 20%, and the WIP is reduced by 30%. It can be said that the digital transformation has brought new technology empowerment to the production, logistics, quality inspection and other aspects of the factory.

Red bean suit intelligent factory

In addition, red beans also built a red bean shirt factory intelligent workshop, through the use of intelligent equipment, making the overall production efficiency increased by 20%. The red bean sportswear intelligent factory introduced GIM clothing intelligent manufacturing software cloud service, built the red bean digital operation center, and built a "48 hour factory" from production to shipment, which won the title of "Wuxi City level specialized and special new small giant enterprise" in 2021. In March 2021, the foundation of Hongdou intelligent distribution center was successfully laid, which is the most important project of smart red bean construction, and also an important achievement of Hongdou Co., Ltd. successfully making efforts to each end point of the industrial chain driven by intelligent manufacturing.

In addition to the "back-end" factory intelligence, "front-end" stores have also made a lot of transformation in terms of intelligence. For example, the AI intelligent measurement warehouse customized by banjo launched by red bean industrial Internet company, its AI intelligent volume + Remote fitting technology, has opened up the complete chain of clothing production from store volume to production and then to delivery, providing consumers with efficient private customization services.

Smart workshop of red bean shirt factory

In September 2021, Hongdou Group was successfully selected into the 2021 national quality benchmarking list issued by China quality association with the "practice of building intelligent factory based on 5g technology - experience in realizing flexible production and quality control of clothing", and became the only textile enterprise in Jiangsu Province who won this honor.

With the "red bean wisdom program"

Help more enterprises shift from traditional economy to digital economy

In January 2022, during the two sessions of the Jiangsu Provincial People's Congress, Zhou Haijiang, member of the 12th Standing Committee of the CPPCC National Committee of Jiangsu Province and chairman of the board of directors of Hongdou Group, submitted a proposal on "promoting the transformation of manufacturing industry from intelligent to digital". We call on the government to continue to make efforts to accelerate the whole ecological process of "intelligent transformation to digital transformation" in the manufacturing industry, so as to enable the high-quality development of manufacturing industry.

Red bean industrial Internet

At present, Hongdou Group is accelerating the deep integration of digital technology into all aspects of enterprise production and operation, and reshaping the traditional industrial form. In the near future, full link intelligence will be realized. The sales end uses big data to build precision marketing, while in production, it actively builds intelligent workshops, and product research and development is upgraded to high-end with the help of digital applications. From the digital transformation to find a breakthrough, continue to expand the space of industrial digitization and digital industrialization, the digital transformation of Hongdou Group has stepped into a fast lane.

Red bean of wisdom

The "red bean smart program" will help more enterprises to shift from traditional economy to digital economy, enhance the soft power of China's garment industry, and boost the quality improvement of China's manufacturing industry. It is estimated that there will be 200 million sets of textile industry equipment in the textile industry, which will bring about a win-win situation for the textile industry and clothing industry.