Huangmei County'S Strong Chain Supplement Boosts The High Quality Development Of Textile And Garment Industry

On November 28, in the Green Printing and Dyeing Industrial Park in Eastern Hubei, machinery shuttled and welding spattered. Workers seized the sunny weather to build the road network of the park, and the investment attraction work of the park was carried out simultaneously.

"The construction of hot spot co production projects and sewage treatment plants will also be started in January. After completion, the annual printing and dyeing of high-grade fabrics will reach 1 billion meters." Zhu Zhanghong, deputy secretary of the Party Working Committee of Xiaochi Binjiang New Area and deputy secretary of the Party Committee of Xiaochi Town, Huangmei, introduced that the East Hubei Green Printing and Dyeing Industrial Park is one of the two major printing and dyeing bases in Hubei Province, focusing on chemical fiber printing and dyeing, It has supplemented the "dyeing and finishing" link in Huangmei textile and clothing industry chain.

From "one piece of cotton" to "one piece of silk", "one piece of cloth" and "one piece of clothing", Huangmei textile and clothing industry has three of the four links of spinning, weaving, dyeing and finishing, and clothing in the whole industry chain. At present, it has 45 enterprises above the designated size of textile and clothing, with a spinning capacity of 600000 spindles, a weaving capacity of 400 million meters, and 5 million pieces of clothing. Water diamond and other products account for more than 50% of the world's water diamond jewelry, with an output value of 6.06 billion yuan in 2022.

This year, the provincial government built a provincial key industrial cluster of modern textile and clothing in Huangmei, and positioned the textile and clothing and green printing and dyeing industrial base in eastern Hubei. At the same time, with the support of Hubei Huafang Supply Chain Company ("Huafang Chain" for short), the whole chain integrates resources from "one yarn in the production area" to "one garment in the hand", and attaches high-quality development wings to Huangmei textile and garment industry.

There are three of the four links in the industrial chain

Complete the printing and dyeing short board to form a complete chain

Lack of printing and dyeing in the chain is the pain of Huanggang textile and clothing industry.

The textile and clothing industry is one of the leading industries in Huangmei County, which was born in the 1950s. It is one of the destinations for the transfer of the textile industry in eastern China and China's filament weaving industry base. It has been listed as the provincial key growth industry cluster for eight consecutive years, forming the textile and clothing industry block in Dasheng Guanshan Industrial Park The overall spatial layout of the industrial cluster centered on the clothing supply chain logistics block of Xiaochi Lingang Industrial Park and the industrial block of Kongfen Textile Cluster.

From "one piece of cotton" to "one piece of silk", "one piece of cloth" and "one piece of clothing", it is a complete textile and clothing industry chain. Over 70 years of development, the textile and clothing industry in Huangmei County includes enterprises engaged in spinning, weaving, clothing, rhinestones, etc., but it lacks "one piece of cloth". The white germ cloth produced by weaving enterprises cannot be printed and dyed locally, which leads to the inability of textile enterprises to achieve seamless docking with garment enterprises, the loss of colored cloth sales links with high added value, and the difficulty of chain effect.

It has always been the key work of Huangmei County to make up for the shortcomings of printing and dyeing and form a complete textile and clothing industry chain.

Spring is everywhere when the east wind comes. This year, the provincial government will build a printing and dyeing industry base in Huangmei distribution points to help Huangmei textile and clothing industry to supplement and extend the chain, transform and upgrade.

"Printing and dyeing is a key link in the textile and clothing industry that connects the past and the future, has high added value, and has strong upstream and downstream driving capacity." Dai Lianming, secretary of the Party Leadership Group and director of Huangmei County Economic and Information Bureau, said that the construction of the green printing and dyeing industrial park in eastern Hubei can not only solve the pain points of the textile and clothing industry chain in Huangmei, but also supply cloth for the textile and clothing market in Wuhan metropolitan area. At the same time, It has strong attraction for large textile enterprises to arrange Huangmei.

East Hubei Green Printing and Dyeing Industrial Park is located in Jiangbei Industrial Park, Xiaochi Binjiang New District, Huangmei County, with a planning area of 1.06 square kilometers. It is one of the two major printing and dyeing bases in Hubei Province. Dai Lianming introduced that one of the two printing and dyeing bases in Hubei Province is in Jingzhou and the other is in Huangmei. Jingzhou mainly focuses on cotton printing and dyeing and knitting yarn dyeing, while Huangmei focuses on chemical fiber printing and dyeing. Edong Green Printing and Dyeing Industrial Park will build a digital intelligent printing and dyeing technology equipment production line, and create an industrial park integrating clean dyeing and finishing, functional finishing, and high-end textile fabrics. By 2025, high-end fabrics can reach 1 billion meters.

Seize the opportunity, every minute counts. Huangmei County has set up a special team to go all out and speed up the promotion. The construction of the park, land acquisition and demolition, investment attraction and other links are promoted in parallel, and the bidding and construction are synchronized, with high-frequency scheduling and deadline settlement.

"Weaving" to "Intelligent Manufacturing", "Kilogram" to "Carat"

Scientific and technological empowerment moves towards intelligent and high-end

From one cotton to one yarn, 13 processes are required; From a yarn to a piece of germ cloth, at least 8 processes are required; From a piece of cloth to a garment, there are eight processes.

Enabling technology and making the production process intelligent is the only way for the transformation and upgrading of the clothing industry and high-quality development. Look at the leading enterprises in the textile and clothing industry chain of Huangmei County——

Baisixiang Textile is the largest spinning enterprise in our city. Baisixiang intelligent textile workshop has suitable temperature and good environment. The whole process is automated and intelligent from raw material input to finished product output. Fine white yarns are spun, wound, wound, packaged and put into storage in the intelligent operation of the production line... This 100000 spindle high-end intelligent ring spinning production line produced more than 200 million yuan last year.

"At present, there are about 40 workers for 10000 spindles, which has greatly reduced the labor cost and increased the output of 10000 spindles by more than 20%." Wang Yaowen, the vice general manager in charge of production of the enterprise, said that spinning automation, intelligence and information technology are among the forefront of the national industry, and the production level and product quality have reached the international leading level.

Hongfu (Hubei) Textile, the largest water jet weaving enterprise in the city, mainly produces high-end chemical fiber nylon fabrics. The company has introduced a full set of domestic and foreign automatic control and high-precision advanced production equipment and production technology, and has 1400 advanced water jet looms. In the intelligent weaving workshop, there are almost no workers. After automatic warping, sizing, shaft merging, heald threading, manufacturing and other processes, the rolls of spinning yarn become a piece of white embryo cloth, which is used to make down jackets, assault jackets, sportswear and so on.

The main enterprise of the clothing chain has a good reputation for clothing, and the digital intelligent manufacturing workshop is full of automated assembly line technology. The cloth cut by the machine is accurately delivered to the corresponding station under the transportation and transmission of the intelligent production hanging system, and the production of each piece of down jacket is completed through various links such as sewing and finishing.

Yuxing's colorful rhinestones account for 50% of the global market. It is the standard setter of the rhinestones industry and the listed backup "Golden Seed" enterprise in Hubei Province, with an output value of 640 million yuan last year. The enterprise has invested 235 million yuan in R&D and technological transformation, and now has 37 patents. In 2022, the enterprise will start the project of cultivating diamond production. "At that time, the diamonds we produce will not be sold by kilogram, but by carat," said the relevant person in charge of the enterprise with a smile.

In addition, the East Hubei Textile New Material Technology Research Institute, jointly established by Wuhan Textile University and Huangmei County Government, focuses on the research and development of new textile materials, fabric research and development, clothing design, intangible heritage inheritance and other fields, and helps Huangmei textile and clothing industry develop intelligently and high-end.

The digital service platform integrates the whole chain resources

Reshape the industrial chain and promote the value chain with the supply chain

From the perspective of upstream, midstream and downstream of the industrial chain, the bottleneck of Huangmei textile and clothing industry chain development is obvious.

"The upstream lacks chemical fiber raw material production enterprises, textile machinery and equipment production and maintenance enterprises, the midstream lacks printing and finishing enterprises, and the downstream lacks professional textile and clothing trading markets." Dai Lianming said that, in view of the pain in the industrial chain, Huangmei insisted on problem orientation, and made great efforts to strengthen the chain, supplement the chain, extend the chain, and melt the chain.

The upstream Deyi equipment manufacturing and polyester new material project is constructed in an orderly manner. It is expected to be put into production in September next year, mainly for the production and processing of textile equipment manufacturing, polyester new materials and elastic silk fabrics. The construction of Eastern Hubei Printing and Dyeing Industrial Park in the middle reaches is in full swing, and many parallel projects are advancing rapidly. The first phase of the downstream Huangmei Economic Development Zone Standardized Industrial Factory Project has been partially completed. At present, it is attracting investment in the direction of the textile and clothing supply chain platform, high-end brand clothing enterprises, and qualified clothing enterprises outside the park gradually entering the park to concentrate on scale.

"The core of the textile manufacturing part of the upstream and midstream lies in the enterprise's equipment automation capability, technology research and development capability, cost and scale, and order stability. The core of the downstream transaction part lies in brand, product design, channel, supply chain, etc." Dai Lianming said that the upstream and midstream focus on strengthening the chain to supplement the chain, and the downstream focus on extending the chain to finance the chain, which is a new concept.

The construction of Huafang chain platform has brought this new concept into substantive operation. "The construction of Huafang's supply chain platform is a major strategic deployment made by the provincial party committee and the provincial government at the beginning of the year, and a key measure to solve the problems of pain points and blockages in the textile and clothing industry chain of our province." Dai Lianming introduced that Huafang's supply chain is a large platform for digital supply chain services, linking textile and clothing production enterprises, textile and clothing wholesale markets, surface and auxiliary material factor markets, etc., to promote supply and demand docking Online and offline fusion. At present, Huafang Chain has set up subsidiaries in 9 cities and prefectures across the province, focusing on smart transactions, digital factories and smart supply chains. "There have been 53 enterprises in Huangmei County entering the China Textile Chain Platform."

Leading by the terminal market, integrating resource allocation, restructuring the industrial chain and upgrading the value chain. Transform traditional industries with supply chain thinking. How can the new development concept promote the textile and clothing industry to seize the new track?

Reconstruct the industrial chain with supply chain thinking - accelerate the cultivation of industrial clusters, focus on strengthening the chain to supplement and extend the chain, and build a perfect supply chain ecosystem.

Promote the value chain with supply chain thinking - deeply promote the "three products" strategy, improve the innovation ability of enterprises, improve the intelligent digital level, and promote the coordinated development of large, small and medium-sized enterprises.

Relying on industrial advantages, adhering to innovation driven and accelerating chain development, Huangmei has a promising future.

[Reporter's Notes]

Develop industry with chain thinking

Huangmei textile and clothing industry has obvious advantages and disadvantages: incomplete industrial chain, unbalanced supply and demand, and low added value.

The spinning products are mainly cotton yarn and blended yarn, which are mainly exported to Guangdong, Fujian and other places, and are basically not used by local weaving enterprises. The dyeing chain is missing, and the colored cloth sales link with high added value is lost. The products of weaving enterprises are mainly sold to Jiangsu and Zhejiang, which cannot achieve effective docking with local clothing enterprises. The products of water drill enterprises are mainly for export, and there are no downstream enterprises applying this product in the county.

The upstream lacks the supply chain of chemical fiber and other raw materials, the midstream lacks the links of filament weaving, printing and dyeing, and the downstream lacks brands and trade.

The lack of chain has become the biggest "barrier" for the development, transformation and upgrading of textile and clothing industry clusters.

Huangmei County recognizes the situation, seizes the great opportunity of the provincial government to set up a printing and dyeing industrial base and settle in the textile chain in China, more firmly focuses on the industry with chain thinking, carries out deep processing of industrial development, explores new development ideas, works hard with emotion in strengthening the leading role, supplementing the chain, developing the industry, and establishing the brand, and strives to make upstream, midstream, and downstream enterprises "unite" together, We need efficiency and future from the textile and clothing industry chain.

This is the beneficial exploration of building a modern textile industry system under the guidance of high-quality development goals.