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General Solution Of Shoemaking Process

2008/7/8 17:07:00 41837

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1. Warehouse management of raw and auxiliary materials

1, the daily raw and auxiliary materials entering and leaving the warehouse must do well the material account and stock account, and use the microcomputer to manage. 2, feed and deliver materials should be specially managed, so as not to make mistakes; 3, when feeding, there must be quality inspectors to check whether the quality is correct and whether the color is correct.

Two. Cutting workshop management

1, the material should be assigned by the special person and assigned by the leader to the employees. 2. When the leather is cut, it can only be cut by single layer. The GSB-2C hydraulic swing arm type blanking machine or XCLP2-250 hydraulic plane cutting machine is better. 3, when cutting nylon cloth, special cloth, canvas and thinner PVC leather, because the material is soft and can be multi-layered at the same time, the XCLP2-250 hydraulic plane cutting machine or the XCLL2-250 hydraulic Longmen blanking machine is applied.

4, when cutting the middle floor, the material is hard, and it can also be multi-layered at one time. XCLP2-250 hydraulic plane blanking machine or XCLL2-250 hydraulic Longmen blanking machine is applied.

5, any cutting part, especially colored leather and cloth, should do quality inspection, color matching, double counting and quantity counting at the same time, so as not to repeat the work in the needle truck department. 6, the cutting supervisor should instruct the staff to do routine maintenance work for the machine and the knife mold. 7, the management personnel should always inspect the staff's operation of cutting the knife number according to the instruction list and instruct the staff how to self examine.

8, teaching staff to understand the material must be suitable for material application, and pay attention to chopping knife arrangement, reduce unnecessary waste of materials.

Three. Deployment center management

1, the allocation center according to the order condition, arranged the cutting parts orderly, waiting for processing; 2, the cut parts such as printing, peeling, sticking inside, stamping, etc. are all responsible for the distribution center; 3, the processed materials are delivered to the medium warehouse preparation group, from the warehouse preparation unit to the needle car workshop processing.

4, cutting parts such as the middle floor, insole and so on. If you don't need special sewing, you can deliver the semi-finished goods warehouse 5 to the distribution center after completing the necessary processing. After finishing all the components, you must properly organize the quality and statistics of all the parts of the vamp and prepare them for the sewing workshop.

Four. Management of needle truck workshop

1, the process and staffing configuration of the car help and help in the sewing machine workshop are changed according to the design of the shoe surface. Generally, a sewing machine assembly line can produce about 70-80 units every 8 hours, with about 10-15 hands for all kinds of sewing machines, and a total of 80-95 personnel. 2, when sewing, attention must be paid to the distance between the lines, whether the needle distance is well controlled, and whether it is consistent with the requirements; 3, when sewing, the correctness of the marking points on the shoe parts must be paid attention to, such as failing to follow the correct marks when sewing, and the shoe will not be right after finishing, which will cause difficulties in clipping and affect the quality of the finished shoes.

4, the sewing machine workshop must be equipped with small scissors and other tools. The shoe factory should purchase 5 of its own. The upper shoe must be inspected by the quality control department, and then the semi-finished product library will be sent according to the number of shoes required for each order, and the semi-finished product store will be sent to the molding workshop again.

6. Instruct operators to maintain the machine regularly, so as to avoid the high failure rate of the machine and affect the quality and output.

Five. Shoe sole workshop management

Precision to ensure the beauty of the finished products, high cost of mold, and the design of the shading should be combined with the popularity, so that the elimination time is prolonged and the cost is reduced. The injection materials (PVC, TPR, PU or EVA) should pay attention to their physical properties and ensure the finished product quality 2. Rubber composite bottom production: pay attention to the quality of the natural rubber and strive to be stable; the ratio of various additives and chemical raw materials will affect the physical properties of the sole, and the ratio and characteristics change with the climate and processing time. It should be recorded as reference at any time; the design of the sole must conform to the popular demand of the market; the rubber outsole should be stored in the shade, avoid direct sunlight, and avoid direct sunlight, and use black and white PVC bags to pack, otherwise the aging will affect the quality of the finished products. 1, molding bottom production: should pay attention to

In addition, the longer rubber outsole should be used first; the rubber outsole should be surface treated or rough before fitting, so as to facilitate adhesion.

Six. Semifinished product warehouse management

At the same time, the control of the material in the molding workshop is controlled. 3, before the side and shoe bottom are fed to the molding workshop, the semi finished warehouse managers must pay special attention to the quality control and quantity statistics work according to the process flow table. 4, each order must be made up of all kinds of materials, such as the sides, the middle, the bottom, the insole, the inner box, the outer box and the paper label. It can be sent to the molding shop 5. The daily production rotation number should be determined according to the number of the last set, the production workshop can receive 6 of the production schedule, and the schedule of the whole plant schedule 7. 1. Semi finished goods warehouse is the pfer station of the face and bottom process in the production of footwear. 2, semi finished goods warehouse management should be hurried to the sewing machine shop in time according to the scheduled time in the production schedule.

Seven. The management of clipping workshop.

1, the clipping process includes three parts: the front, the middle and the back. 2, the length and the length of the shoe bow should be in accordance with the standard. The color can be used to distinguish the length. 3, when the clip is used, the shoe upper part must be aligned with the shoe last.

4, when you are in the middle, you should pay attention to whether the two waist upper is really tight, and the tension should be moderate.

5, after the clip to help when we should pay attention to whether the heel height is in accordance with the standard, if each shoe heel height is in line with the last heel standard mark, then the finished shoes will not happen to the left and right foot shoes high inconsistency phenomenon.

After the help is finished, the middle nail should be taken off to remove the shoe last, so as to avoid injure the feet when wearing shoes.

6, the clipping process should set up a quality inspector to manually adjust and remedy the bad side of clips.

Eight. Rubbing and bottom molding.

1, pay attention to the accuracy of the marking board, so that the air pressure is about 0.

6MPa; 2. Rough grinding must remove the paint on the leather surface according to the radian after marking.

On the left and right sides, you must pay attention to the accuracy and uniformity of the glue and the bottom of the shoe. When the upper part is glued to the sole, the staff must pay attention to the bottom of the shoe. The shoes with the edges should be used as the bottom of the air bag or the three dimensional block press. When the bottom is pressed, the operator should pay attention to the correctness of the press. Meanwhile, pay attention to the control of press time (5-8S) and pressure (20-40KN) 8. When the bottom is finished, the sulfur shoes should be collected: the shoe should be collected in the sulfur tank for sulfur treatment; the cold sticky shoes must be put in the refrigerator and frozen. 3. The bonding surface of the big bottom must be treated with potable water 4 and the heating temperature should be 100 100.

9. After the bottom is pressed, the shoe is not completely cooled until it is finalized, so it is best not to remove the shoe last, so that the shoes will be deformed.

Nine, finishing and packaging

1, after the removal of the shoe last, the shoes must be cleaned and cleaned first and then; 2, the sprayed finish must be properly sprayed and sprayed evenly and prominently; 3, put into the insole and be properly fastened; 4, the upper shoe belt 5, the final cleaning and finishing, and the stuffing paper into the toe cap; 6, the final quality check 7, packed into the shoebox or plastic bag 8, and boxing.

Ten. Other equipment needed for shoe production line.

1, cutting and blanking die, according to the design of shoes according to the standardization of cardboard manufacturing; 2, molding used last, can be divided into plastic last and aluminum last, the general production of cold sticky shoes because of the last type of change is more, with plastic last more economical, sports shoes or bulk large casual shoes, to use the aluminum last.

A molding production line needs about 800-1200 pairs; 3, the clips group quality inspection personnel and the sample room personnel use the bird's mouth pliers, a molding production line must be 8-10; 4, the shoe eye hole uses the piercing die, according to the shoe design standard cardboard to create 5, when the clips are fixed, the shoe bow with the heel width is wide, according to the shoe design according to the size of the shoe size; 6, the rough steel wire wheel, except the glue uses the nylon brush 7, the manual grinding machine, the decontamination spray gun, the marker pen and so on scattered equipment;